4000 Automatic Tower Rotation 3-Arm Injection Molding Machine
The Tower Rotational Molding Machine possesses specific technical characteristics and application advantages in the plastic manufacturing industry. The following are some key specific features:
1. Tower Structure
Compact Design: The tower structure enables the equipment to occupy a small area, facilitating its utilization in factory environments with limited space.
Multi-station Operation: The molds can flexibly move among different heating and cooling stations, enhancing the continuity and efficiency of production.
2. Efficient Heat Transfer
Uniform Heating: The heating system of the tower rotational molding machine is typically capable of achieving rapid and uniform heat transfer, ensuring that the plastic melts evenly on the inner wall of the mold.
Precise Temperature Control: Equipped with an advanced temperature control system, it is able to monitor and adjust the mold temperature in real-time, guaranteeing the quality of the finished products.
3. High Degree of Automation
PLC Control: The majority of tower rotational molding machines are furnished with programmable logic controllers (PLC), supporting automated production processes and minimizing errors resulting from human operations.
Data Monitoring: Integrated with data recording functionality, it can monitor key parameters during the production process in real-time, facilitating subsequent analysis and optimization.
4. Strong Product Adaptability
Diversified Production: Suitable for manufacturing plastic products of various shapes and sizes, particularly large and complex-shaped items (such as water storage tanks, toys, furniture, etc.).
Rapid Mold Change: Mold replacement is convenient, adapting to the production requirements for rapid switching between different products.
5. Energy Conservation and Environmental Friendliness
Low Energy Consumption: The efficient heating and cooling systems result in relatively low energy consumption, conforming to the requirements of modern environmentally friendly production.
Less Waste Generation: The production process generates less waste, increasing the utilization rate of materials.
6. Safety Design
Protective Measures: Various safety protection measures are considered in the equipment design to ensure the safety of operators during the operation process.
Fault Monitoring: A built-in fault detection and alarm system is capable of responding promptly to abnormal situations during the operation of the equipment.
Application Fields
Water Treatment Industry: Manufacturing various types of water storage tanks suitable for the storage of drinking water and industrial water.
Toy Industry: Producing large plastic toys and recreational facilities.
Outdoor Furniture: Manufacturing weather-resistant outdoor plastic furniture.
Industrial Products: Such as plastic containers and components.
These specific technical features make the tower rotational molding machine an efficient and flexible option in the production of plastic products.
● Available heat sources: multiple options such as natural gas, liquefied petroleum gas, or diesel;
● Highly efficient insulated heating chamber with low energy consumption;
● Each arm operates independently without interference;
● Interlocking function to ensure the safe and stable operation of the equipment;
● Real-time monitoring of the heating chamber temperature to guarantee product quality;
● Process recipe storage function for convenient production management;
● The fully functional and reasonable touch interface is easy to operate;
● Fault self-checking function for convenient maintenance;
● Capable of realizing remote fault diagnosis;
● Fully automatic control system, easy to operate, time-saving, and labor-saving, with high production efficiency.
● Arm types equipped: straight arm, L-arm, and C-arm can be selected arbitrarily;
● Optional in-mold temperature measurement system;
● Optional semi-automatic weighing and feeding system;
Parameter | Specification |
---|---|
name | 3-arm rotational molding machine |
Burner Capacity | 700000 Kcar |
Voltage frequency | 380V 50/60HZ |
Arm | 3 |
Mold | Steel plate molds and aluminum alloy molds. |
Control System | Siemens PLC |
Heating Time | 15-30min |
Rotating Speed | 1-8rpm |
Key Selling Points | Automatic, Energy Saving, Competitive Price |
The tower-type rotational molding machine is equipped with multiple rotational molding processing stations, such as heating chambers, mold loading and unloading stations, cooling chambers, pre-cooling or maintenance stations, etc. Each working arm operates independently and can be furnished with three to four working arms, making rotational molding production more efficient. It is particularly suitable for manufacturing rotational molded products, such as fuel tanks, military cases, insulated cases, urea tanks, pipe wells, floats, automotive components, water troughs, septic tanks, and so on.
The Rotomolding Machine comes with a comprehensive suite of technical support and services to ensure your equipment operates at its best. Our support includes:
Installation Assistance: Our team of experts will guide you through the installation process to ensure your machine is set up for optimal performance from day one.
User Training: We provide thorough training for your staff to understand the operation and maintenance of the machine to maximize productivity and extend the lifespan of your machine.
Preventive Maintenance: Regular maintenance is key to the longevity of your Shuttle Rotomolding Machine. We offer preventive maintenance schedules and tips to help you keep your machine in top condition.
Troubleshooting Support: Should you encounter any issues with your machine, our technical support team is ready to assist with troubleshooting steps either online or via telephone to quickly resolve any problems.
Parts and Repairs: We supply a full range of replacement parts and repair services to ensure your machine experiences minimal downtime. Our parts are manufactured to the highest standards for a perfect fit and long-lasting reliability.
Software Updates: To improve efficiency and capabilities, we periodically release software updates. We provide easy-to-follow instructions and support for updating your machine's software.
Documentation: Comprehensive manuals and documentation are provided with the machine to help you understand all aspects of the operation and maintenance.
Our goal is to provide exceptional support and services to keep your Shuttle Rotomolding Machine running smoothly, ensuring you get the best return on your investment.
The Rotomolding Machine is securely packaged to ensure its integrity and safety during transit. The machine is encased in a sturdy, protective wooden crate, with internal padding to cushion against shocks and vibrations. All sensitive components are securely fastened and covered with protective materials to prevent any damage.
Before shipping, the crate undergoes a thorough inspection to confirm that the machine is well-protected. The packaging also includes moisture-absorbing desiccants to prevent condensation and corrosion during transportation. Clear labeling on the exterior of the crate provides handling instructions and cautions to ensure proper care is taken by the shipping handlers.
The machine is shipped via a reliable freight service with a proven track record for handling industrial equipment. Tracking information and shipping documents are provided to the customer to allow for real-time monitoring of the shipment's progress. Upon arrival, detailed instructions for uncrating and installation are included to facilitate a smooth setup process.
Q1: What types of products can be manufactured using the Tianyang Rotational Molding Shuttle Machine?
A1: The Tianyang Rotational Molding Shuttle Machine is versatile and can manufacture a wide range of hollow plastic products. This includes items such as water tanks, containers, toys, automotive parts, and agricultural equipment, among others.
Q2: What materials are compatible with the Tianyang Rotational Molding Shuttle Machine?
A2: The machine is primarily designed to work with various types of polyethylene (PE), but it can also process other thermoplastic materials that are suitable for rotational molding. It's important to check the material specifications for compatibility before use.
Q3: Can the Tianyang Rotational Molding Shuttle Machine handle multiple molds at once?
A3: Yes, the Tianyang Rotational Molding Shuttle Machine is equipped to handle multiple molds simultaneously, which can increase production efficiency and output. The exact number of molds that can be used at once will depend on their size and the specific model of the machine.
Q4: What is the heating source of the Tianyang Rotational Molding Shuttle Machine?
A4: The machine typically uses high-efficiency gas or oil burners as the heating source. Some models may also offer electric heating options. It's essential to ensure that the heating source is appropriate for the production environment and local regulations.
Q5: How does the Tianyang Rotational Molding Shuttle Machine ensure uniform thickness in the molded products?
A5: The machine employs a precise rotational motion with controlled heating and cooling cycles to ensure uniform heat distribution and material flow. This results in products with consistent wall thicknesses. Additionally, operator experience and proper mold design are crucial in achieving uniform product thickness.