2500 Automatic Plastic Molding Machine

The Shuttle Rotomolding Machine is a state-of-the-art piece of equipment designed for the efficient production of high-quality rotational molding products. This machine is tailored to meet the needs of modern manufacturing processes, providing a perfect solution for creating a wide range of products such as rotational molding furniture and rotational molded tanks. With its advanced features and competitive pricing, it stands out as a key player in the industry.

At the heart of the Shuttle Rotomolding Machine lies its robust heating system, capable of reaching the operational temperature in just 20 minutes. This rapid heating time significantly reduces cycle times, thereby increasing throughput and productivity. This feature is particularly beneficial for businesses looking to maximize efficiency and output without compromising on the quality of their rotational molding products.

This machine is categorized as a Shuttle Rotomolding Machine, which means it is designed for flexibility and ease of use. The shuttle type design allows for the mold to move between heating, cooling, and loading/unloading stations. This type of machine is ideal for manufacturers who require swift and seamless transitions between production stages, ensuring that there is minimal downtime and thus, maximizing production efficiency.

In terms of control, the Shuttle Rotomolding Machine is equipped with a state-of-the-art PLC (Programmable Logic Controller) system. This advanced control system enables precise management of the molding process, allowing for fine-tuning of parameters to ensure the highest quality of the final product. The PLC system is user-friendly and facilitates automatic operation, reducing the need for manual intervention and making the production process smoother and more consistent.

There are several types of intermittent rotational molding machines, which are mainly classified according to their structure, function, and production capacity. Here are some common types:

1. Single-Station Shuttle Rotational Molding Machine
Features: Typically has only one heating and cooling station, suitable for small batch production.
Applications: Suitable for simple plastic products.
2. Double-Station Shuttle Rotational Molding Machine
Features: Has two heating and cooling stations, which can be heated and cooled simultaneously to improve production efficiency.
Applications: Suitable for medium-scale production needs.
3. Multi-Station Shuttle Rotational Molding Machine
Features: Equipped with multiple heating and cooling stations to further improve production capacity and efficiency.
Applications: Suitable for large-scale production, capable of producing multiple products simultaneously.
4. Automated Shuttle Rotational Molding Machine
Features: Uses advanced automated control system to achieve fully automated operation, reducing manual intervention.
Applications: Suitable for high output and high precision production needs.
5. Customized Shuttle Rotational Molding Machine
Features: Customized to meet specific production needs, meeting the requirements of special shapes or sizes of products.

Features:

● Available heat sources: natural gas, liquefied gas, or diesel - multiple options;

● Highly efficient insulated heating chamber, low energy consumption;

● Each arm operates independently, with no interference;

● Functional interlocks ensure safe and stable operation of the equipment;

● Real-time monitoring of heating chamber temperature to ensure product quality;

● Storage function for process recipes for easy production management;

● Comprehensive touch screen interface with easy-to-use functions;

● Built-in fault self-diagnosis function for easy maintenance;

● Remote fault diagnosis can be achieved;

● Fully automatic control system, easy to operate and time-saving, with high production efficiency.

Applications:

This series of rotational molding machines is suitable for producing rotational molded products such as fuel tanks, military boxes, insulated boxes, urea boxes, pipe wells, floats, automotive parts, water troughs, septic tanks, etc.
Arm configurations available include straight arm, L-arm, and C-arm, which can be selected as needed.

Support and Services:

The Shuttle Rotomolding Machine is designed to provide reliable and consistent performance for your rotomolding needs. Our Product Technical Support and Services team is dedicated to ensuring that your machine operates at its best. We offer a comprehensive range of services to support your Shuttle Rotomolding Machine, including:

Installation Assistance: Our experts are available to guide you through the installation process, ensuring that your machine is set up correctly for optimal operation.

Operational Training: We provide detailed training sessions for your staff to familiarize them with the machine's features and functions, enabling them to operate it efficiently and safely.

Preventive Maintenance: To help keep your Shuttle Rotomolding Machine running smoothly, we offer preventive maintenance services to identify and address potential issues before they become problems.

Technical Support: Our technical support team is ready to assist you with any questions or challenges you may encounter. Whether you need troubleshooting advice or help with machine settings, we're here to help.

Parts and Repairs: We supply a full range of genuine replacement parts for your machine, and our skilled technicians can carry out repairs as needed to maintain your machine's performance and longevity.

Software Updates: Keep your Shuttle Rotomolding Machine up to date with the latest software enhancements and features. We provide timely updates to ensure your machine benefits from the latest technological advancements.

Customization Services: If you have specific needs or requirements, our team can work with you to customize your machine for specialized applications, providing tailored solutions for your unique manufacturing challenges.

Our commitment to excellence ensures that you receive the highest level of support and service for your Shuttle Rotomolding Machine. We strive to provide solutions that enhance your productivity and ensure the long-term success of your rotomolding operations.

Packing and Shipping:

The Shuttle Rotomolding Machine is professionally packaged to ensure its safety and integrity during transport. The main body of the machine is encased in a robust wooden crate, providing strong protection against impacts and environmental factors. All sensitive components are securely fastened and wrapped in protective materials to prevent any movement or damage. Clear labeling on the exterior of the packaging indicates the handling instructions and the package contents.

Prior to shipping, the packaged machine undergoes a thorough inspection to guarantee that it meets all quality standards. The machine is then loaded onto the freight carrier using appropriate equipment and techniques to maintain stability and prevent any shifting during transit. Each shipment includes a detailed packing list and the necessary documentation for customs clearance and installation. Clients are advised to inspect the packaging upon arrival and report any concerns immediately to ensure prompt resolution.

FAQ:

Q1: What types of products can be manufactured using the Tianyang Rotational Molding Shuttle Machine?

A1: The Tianyang Rotational Molding Shuttle Machine is capable of producing a wide range of hollow plastic products. This includes items such as large storage tanks, containers, kayaks, play equipment, and automotive components. Its versatility allows for the production of both simple and complex shapes.

Q2: What materials are compatible with the Tianyang Rotational Molding Shuttle Machine?

A2: The machine is designed to work with various polyethylene-based materials, including LLDPE (Linear Low-Density Polyethylene), HDPE (High-Density Polyethylene), and cross-linked polyethylene. It is also capable of processing other thermoplastic materials suitable for rotational molding.

Q3: Can the Tianyang Rotational Molding Shuttle Machine handle multiple molds at once?

A3: Yes, this shuttle machine is designed to accommodate multiple molds depending on their size and the capacity of the machine. This allows for increased production efficiency and flexibility in manufacturing different products simultaneously.

Q4: What is the typical cycle time for a product made on the Tianyang Rotational Molding Shuttle Machine?

A4: The cycle time varies depending on the size and complexity of the product, as well as the material being used. Generally, cycle times can range from 45 minutes to 3 hours. The machine's advanced controls allow for precise time management to optimize production efficiency.

Q5: How does the Tianyang Rotational Molding Shuttle Machine ensure uniform thickness in molded products?

A5: The machine uses a combination of rotational movement along two perpendicular axes and precise temperature control to ensure consistent material distribution throughout the mold. This results in products with uniform wall thickness and high-quality finishes, typical of the rotational molding process.