A fully automatic roto-molding machine controlled by PLC

Product Description:

The Shuttle Rotomolding Machine is a state-of-the-art piece of equipment designed for the efficient production of high-quality rotational molding products. This machine is engineered to cater to the needs of modern manufacturing, offering both versatility and precision in the creation of rotationally molded plastic items. With its advanced technology and robust construction, this machine is the perfect solution for businesses looking to elevate their production capabilities.

At the heart of the Shuttle Rotomolding Machine is its powerful control system, which is based on a Programmable Logic Controller (PLC). This advanced PLC operating system ensures that every aspect of the machine's operation is meticulously controlled and monitored, resulting in products that are consistent in quality and appearance. The PLC control system is intuitive and user-friendly, making it easy for operators to adjust settings and manage the production process effectively, even for complex manufacturing sequences.

The machine boasts a rotating speed of 1-8 revolutions per minute (rpm), which can be precisely controlled according to the specific requirements of the product being manufactured. This flexibility in the mold rotator's speed allows for the production of a wide range of rotational molding products, from small, intricate items to large, robust components. The controlled rotational speed ensures even distribution of the plastic material within the mold, leading to uniform wall thickness and structural integrity in every product.

As a Shuttle Rotomolding Machine, this equipment features a unique shuttle-type movement that allows the mold to move between different working stations. This movement is key to optimizing the production cycle, as it enables pre-heating, heating, cooling, and demolding stages to occur simultaneously on different molds. This not only enhances productivity but also reduces cycle times, enabling a higher output of rotationally molded plastic products within a given timeframe.

The power specifications of the Shuttle Rotomolding Machine are equally impressive, with a robust 7.5KW power output. This ensures that the machine has all the necessary energy to perform its tasks efficiently, even when operating at full capacity or when dealing with high-density polyethylene or other challenging materials. Despite its powerful performance, the machine is designed with energy efficiency in mind, helping to reduce operating costs and minimize environmental impact.

The construction of the machine is focused on durability and reliability. Every component is built to withstand the rigors of a demanding production environment. The mold rotator mechanism is particularly noteworthy, as it is crafted with high precision to maintain consistent rotation and withstand the thermal cycles associated with the rotational molding process. This attention to durability ensures that the machine will have a long service life, providing excellent value for the investment.

Furthermore, the Shuttle Rotomolding Machine is equipped with safety features that protect operators and other staff. These include emergency stop buttons, safety guards, and warning systems that activate in the event of a malfunction or during critical operations. Safety is paramount in the design of this machine, ensuring that production can be carried out without compromising the well-being of the workforce.

To sum up, the Shuttle Rotomolding Machine is a versatile, powerful, and reliable solution for the production of rotationally molded plastic products. Its advanced PLC control system, adjustable rotating speed, shuttle-type operation, and strong power output make it an ideal choice for manufacturers seeking to produce high-quality plastic items with efficiency and precision. Investing in this machine means committing to a future of exceptional production standards and success in the rotational molding industry.

Features:

• Product Name: Shuttle Rotomolding Machine
• Temperature Control: ±5℃
• Carriage: 2
• Operating System: PLC
• Type: Shuttle Rotomolding Machine
• Rotating Speed: 1-8rpm
• Perfect for manufacturing rotational molding furnitur
• Designed to create high-quality rotational molding

● Available heat sources: natural gas, liquefied gas, or diesel - multiple options;

● Highly efficient insulated heating chamber, low energy consumption;

● Each arm operates independently, with no interference;

● Functional interlocks ensure safe and stable operation of the equipment;

● Real-time monitoring of heating chamber temperature to ensure product quality;

● Storage function for process recipes for easy production management;

● Comprehensive touch screen interface with easy-to-use functions;

● Built-in fault self-diagnosis function for easy maintenance;

● Remote fault diagnosis can be achieved;

● Fully automatic control system, easy to operate and time-saving, with high production efficiency.

Technical Parameters:

Customization:

Brand Name: Tianyang Rotational Molding
Place of Origin: China
Capacity: automate
Condition: New
Machine specification : custom
roto moulding Type: roto moulding

Mold shape:Aluminum alloy molds, steel plate molds
Water tower size: 500L-10000L

Support and Ser vices:

Our roto moulding Machine comes with comprehensive technical support and services to ensure that our clients experience minimal downtime and maximum productivity. Our dedicated team of experts is available to provide guidance on installation, operation, and maintenance to optimize the performance of your equipment. We provide troubleshooting assistance for any operational challenges you might encounter, ensuring that any issues are resolved promptly.
We offer regular maintenance services to keep your roto moulding Machine in peak condition. Our preventive maintenance programs are designed to detect and prevent potential issues before they can impact production. In the event of a breakdown, we have a rapid response protocol to provide immediate assistance and get your machine back up and running as quickly as possible.

Packing and Shipping:

The roto moulding Machine is securely packaged in a heavy-duty industrial-grade wooden crate, ensuring maximum protection during transit. The crate is constructed to withstand the rigors of international shipping, with reinforced corners and sturdy pallets for easy handling and movement. The machine is anchored inside the crate with strong bolts and wrapped in a protective film to prevent moisture, dust, and other contaminants from affecting the machinery. The crate's exterior is clearly labeled with handling instructions and product details for efficient identification and processing.

FAQ:

Q1: What types of products can the Tianyang Rotational Molding roto moulding Machine produce?
A1: This series of rotational molding machines is suitable for producing rotational molded products such as water tanks, fuel tanks, military boxes, insulated boxes, urea tanks, floats, automotive parts, water troughs, septic tanks, etc.

Q2: What materials are compatible with the Tianyang Rotational Molding roto moulding Machine?
A2: Our roto moulding machine is designed to work with a variety of thermoplastic materials such as PE (Polyethylene), PP (Polypropylene), PVC (Polyvinyl Chloride), PET (Polyethylene Terephthalate), and others. The machine's specifications can provide further details on material compatibility.
Q3: Can the Tianyang Rotational Molding roto moulding Machine handle different mold sizes?
A3: Yes, the machine is designed to accommodate molds of different sizes. It offers flexibility in terms of mold dimensions, allowing manufacturers to produce a diversified product range without the need for multiple machines.
Q4: How does the Tianyang Rotational Molding roto moulding Machine ensure product consistency and quality?
A4: Our roto moulding machine is equipped with advanced control systems that monitor and adjust the processing parameters to ensure consistent product quality. It maintains precise control over factors such as temperature, pressure, and molding time, which are crucial for the quality and repeatability of the final products.
Q5: What after-sales support does Tianyang Rotational Molding offer for the roto moulding Machine?
A5: Tianyang Rotational Molding provides comprehensive after-sales support including installation guidance, operational training, technical assistance, and maintenance services. Our team is dedicated to ensuring that our customers can maximize the productivity and lifespan of their roto moulding machines.

Q6: When did Tianyang Rotational Molding Machinery start manufacturing?

A6: Tianyang Rotational Moulding Technology Co., Ltd. has been manufacturing rotational moulding machines since 2006, with a history of 18 years.

Q7: Tianyang Rotational Moulding Machinery is mainly sold to where?

A8:The Tianyang Rotational Molding brand, originating from Zhejiang, is a leader in the field of roto moulding technology. Their state-of-the-art automa roto moulding machines are designed for efficiency and reliability, Tianyang automatic plastic molding machine exported to Europe, Spain, Romania, Russia, Southeast Asia Indonesia, Malaysia, Philippines, South Korea, Japan and other countries,