Plastic Round Flower Pots PE Made From Aluminum Tool
The principle of rotational molding of plastics is simple. Basically the process consists of introducing a known amount of plastic in powder, granular, or viscous liquid form into a hollow, shell-like mold.The mold is rotated and/ or rocked about two principal axes at relatively low speeds as it is heated so that the plastic enclosed in the mold adheres to, and forms a monolithic layer against, the mold surface. The mold rotation continues during the cooling phase so that the plastic retains its desired shape as it solidifies. When the plastic is sufficiently rigid, the cooling and mold rotation is stopped to allow the removal of the plastic product from the mold. At this stage, the cyclic process may be repeated. The basic steps of (a) mold charging, (b) mold heating, (c) mold cooling, and (d) part ejection are shown in Figure below.
Shaping type | Rotomolding mold |
Mould material | Aluminum A356 6061T6 Block CNC |
Product material | plastic LDPE/HDPE/LDPE/MDPE |
Mould thickness | 8mm-12mm Customized |
Product wall thickness | 4mm-8mm Customized |
Mold making technology | Die casting and CNC |
Design Software | CAD/UG etc. |
Surface treatment | Teflon/Mirror/Sandblasting/Gloosy |
Application | Flower Pot / Home appliances |
Work Flow | Drawing confirmed→mold design→mold making→manufacture |
Advantages of our Rotomolding:
1) Economic tooling costs.
2) One-piece construction.
3) Weight reduction-as compared to most metals.
4) Uniform wall thickness-nothinning in the extremites.
5) Thickness can be varied if required
6) Variety of finishes and color.
7) The ability to produce multi-wall moldings.
8) Design flexibility-from small and intricate to large and complex.
9) Metal inserts as integral parts.
10) Short lead-time.
11) Resistance to stress-cracking and corrosion.
Our promise to the clients:
1. Rapid response to your enquiry in 12 working hours.
2. Experienced staffs answer all your questions in fluent English.
3. Customized design is available. OEM & ODM are welcome.
4. Exclusive and unique solution can be provided to our customer by well trained staffs.
5. Special discount and protection of sales area provided to our distributor
6. Warranty: The lefe expectancy could be more than five years under good maintenance. The warranty is 1 year, which means that you could turn to us for help if there is any quality issue (factitious destroy not included) during warranty period.
Genernal tools specifications:
1-Foam tooling model as casting patterns. Or, Block CNC machined tools available.
2-Aluminum castings with cast mounting posts. (Nominal 5/16” wall castings).
3-No or minimal porosity, guaranteed not to blow holes.
4-2” wide x 9/16” parting lines.
5-Tongue and groove parting lines, pins design also available.
6-Tongue is on the side that will mount to arm. (So plastic powder isn’t spilled into groove)
7-Two options for texture, 0.8mm/1.5mm shoot blasted. Mat or shiny available.
8-Fabricated frame, minimum (1-1/2” x 1-1/2” mild steel tubing)
9-Spring loaded mounting system available.
10-Heavy duty Clamps designing available.
11- Mild steel lifting hooks available.
12-Teflon treatment available.
13-Required tools shrinkage according customer.