Forensic Vacuum Metal Deposition System is customized designed and made exclusive for police equipment. Royal Technology spend 9 months to coordinate with customer, after over 20 technical meetings discussion and modification, the 1st machine was finally born in the year of 2018.

The advanage and benefits:

1. Portable design with compact footprint

2. Water-cooling free system, the required working environment is only electric power: 1Ph, 220V 50Hz, 60A;

3. Large view port to inspect the evaporation process, with Quartz window up to 400mm;

4. Powerful vacuum pumping system for fast cycle coating process: high turbo molecular pump, available for assemble at any direction; equipped with one large volume of 2-stage rotary vane pump.

5. Low running cost and low maintenance cost.

6. Flexible operation based on HMI device: processing page, curve record page, alarm page, maintenance pages etc. The data logging in and USB connection port for downloading the processing data.

Work pieces materials can be: plastic, metals, steel, polymer, paper, fabric or glass materials, bank card, gun etc. crime pieces.

Technical Specifications

Performance

1. Ultimate Vacuum Pressure: better than 9.0*10-5 Pa;

• Operating Vacuum Pressure: 6.0*10-3 Pa ~9.0*10-3 Pa;
• Base Vacuum pressure: 3.0*10-4 Pa

4. Pumping down Time: from 1 atm to 9.0×10-3 Pa≤15 minutes ( room temperature, dry, clean and empty chamber)

5. Deposition source: Tungsten board filament evaporation

6. Operating Model: Full Automatically /Semi-Auto/ Manually

7. Deposition materials: Zinc, Silver, Gold, Aluminum etc.

Structure

The vacuum coating machine contains key completed system listed below:

1. Vacuum Chamber
1.1 Size: Inner Width: 450mm, Depth: 450mm

Inner Height: 500mm

1.2 Material: Vacuum Chamber SUS304

Door and flanges SUS304

Chamber strengthen structure: SUS304

Chamber chassis SS41 mild steel with painted finishing surface treatment.

1.3 Evaporation Shield : SUS304

1.4 View Window: on chamber door, quartz material.

1.5 Vacuum Chamber Venting Valve (including silencer)

2. Vacuum Pumping System

Roughing Vacuum Pumping System: 2-stage rotary vane pump-1 set

High Vacuum Pumping System: Turbo Molecular Pump-1 set

3.Electrical Control and Operation System- PLC+ Touch Screen

Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type

4. Evaporation Power - 1 set

5. Evaporation Control System

5.1 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating

6. Measuring System

6.1 Vacuum Pressure : Vacuum Gauge: Pirani + Penning gauge + Full range vacuum gauge

7.Alarm System: Compressed air pressure , Cooling water flow, Mis-operation;

Power Load Indicator: Voltage indicator and load current indicator

8. Deposition System

8.1 Deposition source: Tungsten board

8.2 Deposition material: Zinc, Aluminum, Silver, Gold

9. Working Environment

9.1 Single Phase, 220V 50Hz(60Hz), 5KW

9.2 Installation Area: (L*W*H) 2000*1000*2300mm

9.3 Exhaust: Vent for mechanical pumps

Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.