1. Mixing Chamber & Rotors
2. Side Board and Pressure Lid
3. Mechanical Seals and Chamber Tilting 4. Electrical Control Panel
Mixing chamber:
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
Thermal Resistance:
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
Rotor:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
Cooling/heating system:
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top RAM.
Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc...It is able to actuate the mixing chamber tilting by 140° Around the front rotors.
Dust sealing device:
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
Main driving system:
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.
Pneumatic control system:
Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the RAM up or down. In case the over load occurs in the mixing chamber, the top RAM can be raised automatically or manually if necessary, so as to protect motor from overload.
Electric control system:
Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
Model Item | X(S)N-1.5 | X(S)N-3 | X(S)N-10x32 | X(S)N-20x32 | X(S)N-35x32 | X(S)N-55x32 | X(S)N-75x32 | X(S)N-110x32 | X(S)N-150x32 | X(S)N-200x32 | |
Total volume ( L ) | 4 | 8 | 25 | 45 | 75 | 125 | 180 | 250 | 325 | 440 | |
Working volume ( L ) | 1.5 | 3 | 10 | 20 | 35 | 55 | 75 | 110 | 150 | 200 | |
Motor power ( KW ) | 4 | 7.5 | 18.5 | 37 | 55 | 75 | 110 | 185 | 220 | 280 | |
Tilting | Worm gear | Worm gear | Worm gear | Worm gear | Worm gear | Worm gear | Worm gear/ Hydraulic | Worm gear/ Hydraulic | Worm gear/ Hydraulic | HHydraulic | |
Sealing | Spring type | Spring type | Spring type | Spring type | Spring type | Spring type | Spring type/ Hydraulic | Spring type/ Hydraulic | Spring type/ Hydraulic | Spring type/ Hydraulic | |
Rotor speed (F/R) (r/min ) | 8.8-88/ 6.9/69 | 25-100/ 18-72 | 32/25 | 32/26 | 32/26 | 32/26 | 32/26 | 30/24.5 | 30/24.5 | 30/24.5 | |
Dimension (mm ) | L | 1550 | 1600 | 2300 | 2500 | 3150 | 3370 | 3770 | 4060 | 4200 | 4520 |
W | 750 | 950 | 1360 | 1750 | 2020 | 1950 | 2570 | 2750 | 3300 | 3400 | |
H | 1825 | 1880 | 2120 | 2450 | 2960 | 3020 | 3160 | 3590 | 3900 | 4215 | |
Total weight ( kg ) | 750 | 1050 | 3000 | 4500 | 7200 | 8200 | 11600 | 15600 | 19500 | 22500 |
Parameter | Details |
---|---|
Product Name | Rubber Kneader Mixer |
Weight | 1000-10000KG |
Dimension | Customized |
Voltage | 380V/50HZ |
Power | 7.5-90KW |
Rotating Speed | 1-20r/min |
Structure | Double-shaft |
Capacity | 50-1000L |
Cooling Method | Water/Air |
Heating Method | Steam/Electricity/Oil |
Control System | PLC |
The Beishun X(S)N-750 Rubber Kneader Blender is a complete kneading machine solution for rubber production. It is designed for kneading and blending rubber materials for a variety of applications. It has been certified by ISO9001/CE/SGS to ensure its quality and performance. The minimum order quantity is 1set, and the price range from USD5000-100000/set, depending on the custom made configurations. The package includes pallet, packaging film, and container. The delivery time is 40days after payment. The payment terms are L/C, T/T. The annual supply ability is 50set/year. The control system is PLC. The weight range is 1000-10000KG. The voltage is 380V/50HZ. The discharge way is manual or pneumatic.
We offer custom-made Rubber Kneader Machine with the following features:
Our Kneading Machine and Kneader Machine are certified and of high quality, guaranteed to meet your needs.
We provide technical support and service for our Rubber Kneader Machine. Our team of highly trained technicians are available to respond to any of your technical inquiries and provide solutions to all your needs.
We are dedicated to ensuring your Rubber Kneader Machine is operating at peak efficiency. Our technicians are readily available to provide on-site support and repairs when necessary. We also offer remote support services to help you troubleshoot any issues you may be having with your machine.
We also provide regular maintenance services for all our Rubber Kneader Machines. These services include checking the oil levels, lubrication, and other parts of the machine to ensure they are in good working order. This helps to extend the life of the machine and reduce the risk of breakdowns.
We understand the importance of keeping your Rubber Kneader Machine in top condition. That’s why we provide a comprehensive warranty on all our machines. Our warranty covers any defects in materials or workmanship that may occur during the warranty period.
If you ever have any questions or concerns about your Rubber Kneader Machine, please do not hesitate to contact us. We are always happy to help and provide the best technical support and service possible for your machine.
We package the Rubber Kneader Machine with high-quality materials to ensure the machine's safety and integrity during the shipping process. All parts of the machine are carefully wrapped in bubble wrap and placed in a box. The box is then sealed with tape for added protection and marked with a "Fragile" sticker.
We use reliable carriers to ensure that the Rubber Kneader Machine is delivered to the customer in the shortest time possible and with minimal damage. Delivery time may vary depending on the customer's location.