Specifications
Brand Name :
Beishun
Model Number :
XLB-350×350×2
Place of Origin :
Qingdao City
Certification :
ISO,CE
MOQ :
1set
Price :
5000USD-100000USD
Delivery Time :
45days
Payment Terms :
TT,L/C
Supply Ability :
30set/years
Voltage :
380V/415V/220V
Certificate :
CE
Temperature Range :
0-300℃
Cylinder Stroke :
800mm
Material :
Steel
Heating Mode :
Electric /Oil/SteamHeating
Vulcanizing Time :
0-999s
Pressure Range :
0-25MPa
W Work platform :
1,2,3,4,5 Layers
Pressure :
500ton Custom-Made
PLC :
Siemens or Mitsubishi
Description

High Quality 4 Layes Rubber Tire Tread Vulcanizing Press For Truck Tire Retreading Prevulcanization

Product Description:

Truck tire tread precuring machine is an important equipment used in truck tire production.

Basic structure

- Curing chamber: This is the core component. Its internal space shape is adapted to the shape of the truck tire tread, and the tread is precured here.
- Heating system: Usually electric heating or thermal oil heating is used to accurately raise the temperature in the curing chamber to the temperature range required for precuring, generally around 100-180 degrees Celsius, to provide heat for the vulcanization reaction of the tire tread rubber.
- Pressurization system: Mainly through hydraulic or pneumatic devices, uniform pressure is applied to the tire tread to ensure that the tread and the mold fit tightly. The pressure range may be 10-20kg/cm², so that the rubber is vulcanized under pressure, which helps to ensure the quality of the tread.
- Mold system: The mold is precisely designed, and its pattern and size are consistent with the tread pattern and size required for the finished truck tire, thereby ensuring the shape accuracy of the tread after vulcanization.

Working Principle

The uncured semi-finished truck tire tread is placed in a mold in the vulcanization chamber, and then the heating and pressurization system is started. Under certain temperature and pressure conditions, the rubber molecules in the tread rubber react chemically with the vulcanizer to form a cross-linked structure. This cross-linking process can enhance the physical properties of the tire tread, such as wear resistance, cut resistance and elasticity. The pre-vulcanization process is partially vulcanized before the rubber is fully vulcanized and formed, which can better control the quality and performance of the tire tread.

Advantages

- Improved quality: It can effectively reduce the early wear and delamination of tires during use, because pre-vulcanization makes the internal structure of the tread more uniform and stable.
- Improved production efficiency: The ability to accurately control the vulcanization time and conditions makes the tread vulcanization process more standardized, thereby speeding up production.
- Environmental protection and energy saving: Compared with traditional vulcanization methods, pre-vulcanizers can reduce energy consumption and reduce the emission of harmful gases during vulcanization under proper process control.

Technical Parameters:

Model XLB-3000x1000x5 XLB-5500x360x5 XLB-5500x360x5 XLB-1100x420x5
Total Pressure(MN) 12 10 8 20
Daylight(mm) 140 75 75 75
Working Layer No. 2 2 2 2
Piston Stroke(mm) 500 375 375 375
Piston Diameter(mm) φ360 φ250 φ250 φ250
Hydraulic Cylinder No. 8 10 8 20
Working Hydraulic Pressure(Mpa) 14.7 20.4 20.4 20.4
Motor Power(KW) 29.5 21.5 7.5 40
Dimension(mm) 3720X3460X4120 7600X2700X3100 7600X2700X3100 15500X3400X4200
Structure Type Jaw Side-plate Side-plate Side-plate

1. Two dual-action cylinders are adopted for fast mold open / close;
2. Provided with mass flow pre-fill valve;
3. Automatic mold forward / backward;
4.
The machine is automatic and manual switching control, which can open mold and decline in the case of power failure.
5. Multiple options of layer number and tables;
6. Hydraulic pressure components and electrical equipments are imported or of local famous brand, to ensure reliable performance.
7.
The machine has automatic pressure compensation, automatic exhaust, vulcanization digital display, automatic mold opening,etc. It can realize the automatic completion of a working cycle from "mould pull in - mould closing rising - automatic exhaust - vulcanization timing - mould opening falling - product pushing" The machine can stop automatically from mould closing to vulcanization pressure and carry out vulcanization timing at the same time.When the vulcanization time is reached, the alarm is automatically issued, and the auto-pressure compensation function is maintained during the pressure-holding vulcanization process
8. We also can according to the customers' requirement, and design the non-standard type of tire tread vulcanizing machine.

High Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading Prevulcanization

Features:

The jaw vulcanizer is a special equipment for rubber vulcanization.

1.Structural features

*- Frame structure: The overall frame is like the opening and closing shape of a jaw. It is mainly composed of a fixed jaw plate and a movable jaw plate. The movable jaw plate is connected to the drive device through connecting rods, elbow plates and other components to achieve opening and closing movements.
- Heating system: Generally, electric heating or steam heating is used. The heating plate is set inside the jaw plate, and the heat can be evenly transferred to the rubber products placed between the jaw plates to ensure that the temperature distribution during the vulcanization process is relatively uniform.
- Pressure system: Pressure is provided by hydraulic devices or mechanical transmission devices. During the vulcanization process, the pressure system pushes the movable jaw plate closer to the fixed jaw plate, applies the required pressure to the rubber product between the two, and completes the vulcanization of the rubber under a certain temperature and pressure.

Working principle

Place the rubber product to be vulcanized between the jaw plates of the jaw vulcanizer, and then start the heating system and pressure system. The heating system raises the temperature to the temperature range required for rubber vulcanization. The temperature of different rubber formulas is different, usually around 140-180℃. At the same time, the pressure system applies pressure, and the pressure varies depending on the requirements of the rubber products, ranging from 10-30MPa. Under suitable temperature and pressure, the vulcanizer in the rubber reacts chemically with the rubber molecules to form a cross-linked structure between the molecular chains of the rubber, thereby changing the physical and chemical properties of the rubber. After a certain vulcanization time (depending on the thickness and formula of the rubber product, generally ranging from a few minutes to tens of minutes), the vulcanization process is completed.

Scope of application

It is mainly used for the vulcanization of various rubber products, such as rubber seals, small rubber tires, rubber pipes, etc. It is especially suitable for rubber products with irregular shapes, requiring local vulcanization or small batch production, because the jaw plate opening and closing method of the jaw vulcanizer can flexibly adapt to products of different shapes and sizes.

Advantages

- High flexibility: Due to its special structure, it can adapt to the vulcanization of rubber products of various shapes and sizes, which has great advantages for the production of small batches of products with some special shapes.

- Easy to operate: The opening and closing action of the equipment is simple and easy to understand, and it is more convenient to place and remove rubber products.
- Low maintenance cost: The structure is relatively simple, and the maintenance and replacement costs of components are lower compared to some large vulcanizing equipment.

Customization:

Beishun offers the best quality custom Rubber Vulcanizing Press Machine, model number BSL-350x350x2,BSL-500× place of origin Qingdao. With certification of CE,ISO and minimum order quantity of 1pcs, the price of the Rubber Vulcanizing Press Machine is in the range of 5000USD-100000USD and delivery time of 45days. We accept payment terms of T/T, L/C and provide a supply ability of 30 set/years with material of steel. Our rubber vulcanizing press machine is capable of temperature range of 0-300℃ and vulcanizing time of 0-999s. The press machine also comes with a CE Certificate. We specialize in Thermal Forming Equipment, Rubber Forming Machine, Pressure Molding Apparatus.

Support and Services:

Rubber Vulcanizing Press Machine Technical Support and Service

We are dedicated to providing the best technical support and service for our Rubber Vulcanizing Press Machine. Our trained professionals are available 24/7 to answer any questions or concerns you may have. We also provide a comprehensive range of on-site services, including installation, maintenance, repair and troubleshooting.

Additionally, we offer a variety of online resources, including user manuals, videos, and FAQs, to help you maximize your use of our product. We are committed to keeping your Rubber Vulcanizing Press Machine running at peak performance for years to come.

Packing and Shipping:

Rubber Vulcanizing Press Machine will be securely packaged for shipping. All components are wrapped in a soft material and then placed in a strong cardboard box. The box is then secured with strong adhesive tape and labeled with the product’s name and other relevant information. The box is placed in a larger outer carton and secured with additional adhesive tape. The outer carton is then labeled with the product’s name and other relevant information. The product is then shipped via a preferred shipping provider.

High Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading Prevulcanization

FAQ:
  • Q: What is the brand of the Rubber Vulcanizing Press Machine?
    A: The brand of the Rubber Vulcanizing Press Machine is Beishun.
  • Q: What is the model of the Rubber Vulcanizing Press Machine?
    A: The model of the Rubber Vulcanizing Press Machine is XLBP-3600*400
  • Q: Where is the Rubber Vulcanizing Press Machine manufactured?
    A: The Rubber Vulcanizing Press Machine is manufactured in Qingdao.
  • Q: What certifications does the Rubber Vulcanizing Press Machine have?
    A: The Rubber Vulcanizing Press Machine has CE and ISO certifications.
  • Q: How much does the Rubber Vulcanizing Press Machine cost?
    A: The Rubber Vulcanizing Press Machine costs between 5000USD and 100000USD.
    High Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading PrevulcanizationHigh Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading PrevulcanizationHigh Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading Prevulcanization
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High Quality 4 Layes Rubber Tire Tread Vulcanizing Press For Truck Tire Retreading Prevulcanization

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Brand Name :
Beishun
Model Number :
XLB-350×350×2
Place of Origin :
Qingdao City
Certification :
ISO,CE
MOQ :
1set
Price :
5000USD-100000USD
Contact Supplier
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High Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading Prevulcanization
High Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading Prevulcanization
High Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading Prevulcanization
High Quality 4 Layes Rubber Tire Tread  Vulcanizing Press For Truck Tire Retreading Prevulcanization

Qingdao Beishun Environmental Protection Technology Co.,Ltd

Verified Supplier
3 Years
qingdao
Since 2010
Business Type :
Manufacturer, Seller
Total Annual :
4,000,000-5,500,000
Employee Number :
25~40
Certification Level :
Verified Supplier
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