Two Roll Rubber Calendar Machine
Machine Specification of Rubber Mixing Mill Machine
Model | XY-2I-320 | XY-2I-630 | XY-2I-900 | XY-2I-1500 | XY-2I-1830 | XY-2I-1730 |
Roller Diameter (mm) | 160 | 230 | 360 | 450 | 550 | 610 |
Roller Working Length (mm) | 320 | 630 | 900 | 1500 | 1830 | 1730 |
Friction Ratio | 1:1 | 1:1 | 1:1 | 1:1 | 1:1.08 | 1:1 |
Roller Linear Speed | 7.79 | 14.8 | 3-20.2 | 2.5-24.8 | 2-18.7 | 4-36 |
Nip Adjustment Range (mm) | 0-4.5 | 0-5.5 | 0-10 | 0-10 | 0-12 | 0-15 |
Min. Thickness of Product (mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 |
Products Width(mm) | 250 | 580 | 920 | 1250 | 1600 | 1500 |
Main Motor Power (kW) | 5.5 | 15 | 37 | 45 | 75 | 90 |
Rubber calender machine can be divided into paste calender, friction calender, pressure type rolling machine, laminating calender and other.
Roller arrangement : I type, T type, L type and S type
The rubber calender is designed with different auxiliary devices to accomodate various processes such as rubberizing and fricitoning.
Features
1. The rubber calender is driven by DC motor with a wide range of speed adjustment, which allows a wide rang of speed adjustment. Working linear speeds can be steplessly changed within the fixed range. The rolls are equipped with bearings lubrication failure alarm device, as well as nip display and speed display.
2. The rubber calender is made of chilled castiron alloys,whose work surface has high hardness,so it is wear-resistant and durable.
3. The rolls are made of chilled Alloy Cast Iron LTH-H. The roll face is hard and anti-wear. To heat up or cool down, the rolls are either circumferentially drilled or centrally bored so as to make temperature well proportioned on the roll surface.
Hardness: 68-72HSD
Chilling Layer: 10-25mm
4. Host Bearing:
Our rubber calendering machine uses equipped with Swedish SKF bearings to guarantee calendering accuracy.
5. Nip Adjustment Device
Nip Adjustment using Upper Roller, Down Roller. It can adjust at both ends at the same time and can adjust separately.
6. Transmission Type:
It is using motor drive speed reducer, through stick pin couplings, friction ratio drive the roller rotation.
7. Speed Reducer:
Type: One Motor input, and one shaft output.
Gear: Hard-tooth type, airlight immersing oil speed reducer. Noise ≤78dB, Safety Factor: SA≥2 times。
8. Main Motor:
The main motor using frequency motor and through variable-frequence governor adjust the motor rotate speed.
9. Lubrication System:
Bearing Lubrication: These systems has one set of oil tank, it including flow adjustable oil temperature gauge, condenser, filter etc. and flow control, and lower the lubrication oil temperature and guarantee the cleanness of the lubrication oil.
With lubricating oil pipes.
10. Delivery time.
Delivery time depends on the order's quantity, and we guarantee that we will ship the delivery asap upon the receipt of the 30% T/T deposit.
11. Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
FAQ
1. Delivery time of the Batch Off Rubber Cooling Machine?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 35 to 45 days.
2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
3. What's the machine quality guarantee?
Quality guarantee time is two year.We choose world famous brand components to keep our machine in perfect working condition.
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 3~5 days.
Big plant usually takes about 30 days.
5.How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. At the same time, we regularly send the production schedule and machine photos during the production process.
The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
6.How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport. We will pick up you at the airport.