Product Description:

Features:

When it comes to the product of waste tire rubber powder production line, it is known as rubber powder, which possesses various specific features that make it suitable for several applications:

There is a wide variety of particle sizes available when it comes to rubber powder, and it can be processed into multiple meshes according to diverse production requirements. The range of particle size typically varies from 30-200 meshes. For instance, coarser rubber powder can be used in several non-demanding rubber products or building materials, whereas finer rubber powder can be utilized in high-performance fields such as fine chemicals and rubber products.

Moreover, rubber powders produced by advanced production lines and processes ensure relatively uniform particle size distribution, which is crucial for its performance consistency in different applications. Uniform particle size can enhance the dispersion of rubber powder when combined with other materials, improving the quality of the product.

The density of rubber powder is relatively small, offering the convenience of making lightweight products that can reduce the overall weight of the finished goods. Besides, properly processed rubber powder exhibits good fluidity making it easy to transport, mix, and perform other operations during the production process. Good fluidity can enhance production efficiency and ensure smooth progress throughout the manufacturing process. Moreover, the burr-shaped structure on the surface of rubber powder offers better adhesion and bonding when combined with other colloids, leading to better performance of composite materials.

While rubber powder mainly consists of rubber ingredients, it can also contain additives and aging products, influencing the chemical properties of rubber powder, such as vulcanization performance and aging performance. Therefore, testing and analyzing the chemical properties of rubber powder concerning specific application requirements is essential. Additionally, rubber powder can be modified to improve its performance by adding special treatment methods or modifiers, such as improving compatibility with other materials or enhancing the dispersibility of rubber powder.

The purification process in high-quality waste tire rubber powder production lines thoroughly separates steel wire and fiber from the rubber, ensuring high purity. High-purity rubber powder offers better performance of rubber products and reduces defects caused by impurities. Moreover, the production process involves strict screening and separation procedures to eliminate dust, soil, and other impurities, keeping the impurity content of rubber powder in control at a low level.

Technical Parameters:

Applications:

The output and efficiency of a waste tire rubber powder production line are determined by various factors such as equipment type, scale, technical level, and production process. Let's take a look at some common output and efficiency ranges.

Small waste tire rubber powder production lines, such as the 450 type unit of the tire rubber crusher, have an hourly output of about 4-6 tons, with an annual output of approximately 1,500 tons when calculated based on 300 working days per year. However, due to a relatively low degree of automation, this type of small production line may require more manual operation and intervention. Furthermore, it is relatively weak in equipment operation stability and continuous production capacity, resulting in relatively low overall efficiency.

The annual processing capacity of a medium-sized waste tire rubber powder production line ranges from 3,000-5,000 tons. However, the specific output is affected by various factors such as the equipment operation time, raw material quality, and equipment maintenance. On the bright side, the equipment configuration of the medium-sized production line is relatively more complete, and the degree of automation has been improved. As a result, the material transportation, crushing, screening, and other production links can be carried out more smoothly, and the production efficiency is relatively high. Some medium-sized production lines can achieve continuous production, with a longer effective working time every day, thereby improving the overall production efficiency.

Large-scale waste tire rubber powder production lines can process tens of thousands of tons or even more annually. For instance, some large production lines can process up to 20,000 tons per year, resulting in an annual output of more than 15,000 tons of rubber powder. Large production lines generally use advanced technology and equipment with high degrees of automation, making it possible for various links in the production process to collaborate effectively, achieving efficient and stable production. Besides, large production lines also have advantages in energy utilization, equipment maintenance, reducing production costs, and improving production efficiency.