Specifications
Brand Name :
Beishun
Model Number :
XK-560,XK-550,XK-450,XK-300
Place of Origin :
QINGDAO, CHINA
Certification :
CE,ISO,SGS
MOQ :
1pcs
Price :
5000USD-100000USD
Packaging Details :
Pallets, packing films, containers
Delivery Time :
45days
Payment Terms :
L/C, T/T
Supply Ability :
50set/years
RollerLubrication :
Manual
Name :
Rubber Mixing Mill Machine
ControlSystem :
PLC
RollerCooling :
Water Cooling
RollerStructure :
Cast Iron
SafetyDevice :
Emergency Stop
RollerSurface :
Smooth
Material :
Rubber
Model :
XK-610
Description

Heavy Duty Emergency Stop Safety Two Roll Rubber Mill Mixing Mill Machine PLC Controlled

Product Description:

The Rubber Mixing Mill: Introduction and Working Principle

The rubber mixing mill is a type of machine used by rubber factories to prepare plasticized rubber, mixed rubber, or perform hot mixing and molding. The machine consists of two exposed rollers that squeeze and shear the rubber as it passes between them. As a result, the original macromolecular chains of the rubber are broken, which reduces elasticity and improves plasticity.

Working Principle:
  • The two rollers rotate in opposite directions, squeezing and shearing the rubber between them.
  • The original macromolecular chains of the rubber are broken, which reduces elasticity and improves plasticity.
  • This process is beneficial to the subsequent processing steps.
Main Components of a Rubber Mixing Mill

The rubber mixing mill has several main components that work together to mix and prepare rubber:

  • Mixing part: includes the rotor, internal mixing chamber, and sealing device. The roller is the core component and directly undertakes and completes the kneading of materials.
  • Feeding part: consists of a feeding chamber, a bucket-shaped feeding port, and a flap door for feeding and instant storage.
  • Pressing part: typically includes a pressing device to give a certain pressure to the rubber material, accelerating the rubber mixing process and improving the rubber mixing effect.
  • Discharging device part: for discharging the rubber material after the mixing is completed.
  • Transmission device part: includes the motor, elastic coupling, reducer, and gear coupling, which transmit power, allowing the rollers to rotate and complete the rubber mixing.
  • Base: includes the main machine base and transmission base, on which the main machine and transmission system components are installed.
  • Heating and cooling system: composed of pipes and distributors, it can pass cooling water or steam into the cavity of the roller for circulation to control the temperature of the rubber material.
  • Electronic control system: composed of a control box, operating machine, and various electrical instruments, it is the operation center of the entire machine.
  • Lubrication system: composed of oil pump, oil distributor and pipeline, injecting lubricating oil into each rotating part to reduce the friction between moving parts and extend the service life.
Main Uses, Advantages, and Disadvantages
Main Uses:

The rubber mixing mill is used for several main purposes:

  • Raw rubber processing
  • Rubber compound mixing
  • Rubber compound sheeting
  • Impurity removal
  • Recycled rubber processing
Advantages:
  • Simple structure and manufacturing
  • Easy to operate
  • Convenient maintenance
  • Strong applicability to different rubber materials and process requirements
  • Easy to observe the processing process of the rubber between the rollers
Disadvantages:
  • High labor intensity
  • Low safety due to exposed rollers
  • Dust pollution
  • Unstable quality
Technical Parameters
  • Roller diameter: Measures equipment specifications, handling volume
  • Roller width: Affects width and output of rubber compound processed each time
  • Roller speed ratio: Influences mixing effect and processing efficiency, requiring different ratios for different materials and requirements
  • Roller spacing: Determines the thickness and hardness range of the rubber compound that can be processed
  • Motor power: Determines power output and rubber compound load that can be handled

Technical Parameters:

Type Xk-160 Xk-250 Xk-300 Xk-400 Xk-450 Xk-560 Xk-660
Working diameter of rolls(mm) 160 250 300 400 450 560 660
Working length of rolls(mm) 320 620 750 1000 1200 1530 2130
Front roll surface speed(m/min) 8.95 14.1 15.1 18.65 24.26 27.72 28.6
Friction ratio 1:1.35 1:1.17 1:1.27 1:1.27 1:1.27 1:1.2 1:1.24
Max.nip(mm) 4.5 8 8 10 15 15 15
Capacity per.batch(kg) 1-2 8-15 15-20 18-35 25-50 35-50 165
Motor power (kw) 5.5 18.5 22 37 55 90 245
Overall dimension(mm) 1380*860*1320 3400*1500*1800 3580*1550*1695 4350*1850*1785 5200*2380*1840 5845*2284*1978 7465*3662*2080

Applications:

One of the great things about this rubber blending mill processing machine is that it has a minimum order quantity of just one piece, making it accessible to a wide range of customers. Additionally, its price ranges from 5000USD to 100000USD, making it affordable to those with different budgets. This rubber mixing machine is packaged carefully with pallets, packing films, and containers, and has a delivery time of 45 days.

Customers can choose to pay for their orders using L/C or T/T, and the supply ability of this rubber blending mill processing machine is 50 sets per year. It is equipped with NSK roller bearings, and the roller space is 150mm. The roller surface is smooth, and the roller cooling feature ensures that the machine remains cool during use.

The Rubber Mixing Mill Machine is perfect for a variety of occasions and scenarios. It is ideal for use in rubber processing plants, tire manufacturing plants, and other industries that require efficient and reliable rubber mixing machines. Its high-quality design and construction make it a great choice for those who demand excellence from their equipment.

Overall, the Beishun Rubber Mixing Mill Machine is a top-of-the-line rubber blending mill processing machine that is perfect for a wide range of customers and industries. Its high-quality construction, reliable performance, and affordability make it a great investment for those looking to improve their rubber processing capabilities.

Support and Services:

The Rubber Mixing Mill Machine is a high-quality product that is designed to meet the needs of rubber processing plants. Our technical support team is available to answer any questions or concerns you may have regarding the product. We also provide a range of services to ensure that your rubber mixing mill machine continues to operate at optimal performance:

  • Installation and setup
  • Regular maintenance
  • Repairs and replacements
  • Training and education for operators and maintenance staff

Our team of experienced technicians and engineers is committed to providing the best possible support and services to our customers. Contact us for more information on how we can help you get the most out of your Rubber Mixing Mill Machine.

FAQ:

Q: What is the brand of the rubber mixing mill machine?

A: The brand of the rubber mixing mill machine is Beishun.

Q: What are the available models of the rubber mixing mill machine?

A: The available models of the rubber mixing mill machine are XK-560, XK-550, XK-450, and XK-300.

Q: Where is this rubber mixing mill machine made?

A: This rubber mixing mill machine is made in Qingdao, China.

Q: What certifications does this rubber mixing mill machine have?

A: This rubber mixing mill machine has CE, ISO, and SGS certifications.

Q: What is the minimum order quantity for this rubber mixing mill machine?

A: The minimum order quantity for this rubber mixing mill machine is 1 piece.

Q: What is the price range of this rubber mixing mill machine?

A: The price range of this rubber mixing mill machine is between 5000USD and 100000USD.

Q: What are the packaging details for this rubber mixing mill machine?

A: The packaging details for this rubber mixing mill machine include pallets, packing films, and containers.

Q: What is the delivery time for this rubber mixing mill machine?

A: The delivery time for this rubber mixing mill machine is 45 days.

Q: What are the payment terms for this rubber mixing mill machine?

A: The payment terms for this rubber mixing mill machine are L/C and T/T.

Q: What is the supply ability of this rubber mixing mill machine?

A: The supply ability of this rubber mixing mill machine is 50 sets per year.

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Heavy Duty Emergency Stop Safety Rubber Mixing Mill Machine Two Roll PLC Controlled

Ask Latest Price
Brand Name :
Beishun
Model Number :
XK-560,XK-550,XK-450,XK-300
Place of Origin :
QINGDAO, CHINA
Certification :
CE,ISO,SGS
MOQ :
1pcs
Price :
5000USD-100000USD
Contact Supplier
Heavy Duty Emergency Stop Safety Rubber Mixing Mill Machine Two Roll PLC Controlled
Heavy Duty Emergency Stop Safety Rubber Mixing Mill Machine Two Roll PLC Controlled

Qingdao Beishun Environmental Protection Technology Co.,Ltd

Verified Supplier
3 Years
qingdao
Since 2010
Business Type :
Manufacturer, Seller
Total Annual :
4,000,000-5,500,000
Employee Number :
25~40
Certification Level :
Verified Supplier
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