SGS 22 inch rubber mixing mill for motorcycle tire and rubber mixing workshop production Composite rubber
22-inch rubber mixing mill is a kind of equipment used for rubber processing, mainly used for rubber mixing, hot refining, sheeting and other processes. Here is some basic information about this equipment:
Main features
1.Roller size: The diameter of the roller is 22 inches, and the length may vary depending on the specific model.
2.Material: The roller is usually made of chilled cast iron or alloy steel, and the surface is quenched, with good wear resistance and hardness.
3.Heating method: The mixing mill can be heated by electricity, steam or thermal oil to ensure that the rubber maintains a suitable temperature during the refining process.
4. Cooling system: The roller is usually designed with a cooling water channel inside to adjust the roller temperature and prevent the rubber from overheating.
5.Adjustment device: The roller spacing can be adjusted to adapt to different rubber formulas and processing requirements.
6.Safety device: Modern mixing mills are usually equipped with emergency stop devices, manual safety bars, etc. to ensure the safety of operators.
Scope of application
22-inch rubber mixing mills are widely used in rubber products factories, mainly for:
1. Mixing raw rubber with various chemical additives evenly.
2.Hot refining: Plasticize rubber by heating and mechanical stirring.
3.Sheeting: Make the mixed rubber into uniform sheets for subsequent processing.
Precautions for use
Safe operation: Operators should receive professional training and be familiar with the operating procedures and safety regulations of the equipment.
Regular maintenance: Regularly check and maintain the equipment to ensure the normal operation of each component and extend the service life of the equipment.
Temperature control: Strictly control the roller temperature to avoid excessively high or low temperature affecting the rubber performance.
Conclusion:
The 22-inch rubber mixing mill is an indispensable and important equipment in the production of rubber products. Its performance and quality directly affect the quality and production efficiency of the final product. In the process of purchasing and using, the technical parameters, functional characteristics and safety of the equipment should be fully considered to meet specific production needs.
Techinical Parameter:
Model | Roller(DxL)(mm) | Front Roller Linear Speed(m/min) | Friction Ratio | Motor Power (KW) | Overall Dimension (LxWxH)(mm) |
XK-160 | φ160x320 | 8.95 | 1:1.37 | 5.5 | 1500x750x1500 |
XK-230 | φ230x600 | 10.21 | 1:1.19 | 15 | 2800x1200x1120 |
XK-250 | φ250x620 | 14.1 | 1:1.17 | 18.5 | 3400x1500x1650 |
XK-300 | φ300x750 | 15.1 | 1:1.25 | 22 | 3500x1600x1700 |
XK-360 | φ360x900 | 16.25 | 1:1.25 | 30 | 3780x1850x1750 |
XK-400 | φ400x1000 | 18.65 | 1:1.27 | 37 | 4350x1850x1785 |
XK-450 | φ450x1200 | 24.26 | 1:1.27 | 55 | 5200x2380x1840 |
XK-560 | φ560xφ510x1530 | 27.72 | 1:1.2 | 90 | 5845x2284x1978 |
XK-550B | φ550x1500 | 27.94 | 1:1.22 | 110 | 5870x2475x2045 |
XK-610 | φ610x2000 | 28.42 | 1:1.17 | 160 | 7070x2290x1840 |
XK-660 | φ660x2130 | 28.6 | 1:1.24 | 245 | 7465x3662x2080 |
XK-710 | φ710x2200 | 30 | 1:1.09 | 280 | 7500x3500x1800 |
FAQ about 22-inch rubber mill:
1. What is a 22-inch rubber mill?
A 22-inch rubber mill is a type of equipment used for rubber processing. It is mainly used for rubber mixing, hot mixing, sheeting and other processes. Its roller diameter is 22 inches.
2. What is the main purpose of a 22-inch rubber mill?
This equipment is mainly used for:
Rubber Mixing: Mixing raw rubber with various chemical additives evenly.
Hot mixing: Plasticizing rubber by heating and mechanical stirring.
Sheeting : Making the mixed rubber into uniform sheets for subsequent processing.
3. How to choose a suitable 22-inch rubber mill?
The following factors should be considered when choosing:
Roller material: Usually cold cast iron or alloy steel is used, and the surface needs to be well quenched.
Heating method: Select a suitable heating method (electric heating, steam heating or thermal oil heating).
Cooling system: Ensure that there is an effective cooling water channel inside the roller.
Safety device: Emergency stop device, manual safety lever, etc. should be equipped.
4. How to ensure safe operation?
Training: Operators should receive professional training and understand the operating procedures and safety regulations of the equipment.
Use protection: Wear appropriate personal protective equipment such as gloves and goggles.
Equipment inspection: Check whether the various safety devices of the equipment are normal before use.
5. How to perform daily maintenance?
Regular inspection: Regularly check the rollers, bearings, transmission systems and other components to ensure that there is no damage or abnormality.
Lubrication: Lubricate the moving parts of the equipment on time to reduce wear.
Cleaning: Keep the equipment clean to prevent rubber residues from affecting the operation of the equipment.
6. What should I do when the equipment overheats?
Check the cooling system: Ensure that the cooling water channel is unobstructed and the cooling water flow is sufficient.
Adjust the temperature: Lower the heating temperature, or temporarily stop heating and wait for the equipment temperature to drop.
Stop for inspection: If necessary, stop the machine to check if there is any fault.
7. What precautions should be taken when processing rubber on an open mill?
Temperature control: Strictly control the processing temperature to avoid overheating or overcooling of the rubber.
Roller spacing: Adjust the roller spacing according to the rubber formula and processing requirements.
Operation speed: Adjust the roller speed according to the process requirements to ensure uniform rubber mixing.
8. What should I do if the equipment is noisy?
Check the transmission system: Check whether the transmission parts such as gears and bearings are worn or loose.
Lubrication: Ensure that all moving parts are well lubricated to reduce friction noise.
Fixed parts: Check whether the equipment is installed firmly and whether there are any loose parts.
Summary
Understanding and mastering the operation, maintenance and safety precautions of the 22-inch rubber open mill can effectively improve production efficiency, ensure product quality, and protect the safety of operators. If there are other problems not listed, it is recommended to contact the equipment manufacturer or supplier for professional support.