110kw XK-550 Rubber Mixing Mill / Open Mixing Mill Machine , Each Batch Of Rubber Mixing Volume 50-70kg
The XK-550 rubber mixing mill has the following advantages:
1. Processing capacity:
- Large roller advantage: The roller working diameter is up to 550mm, which can provide a large contact area and sufficient space for rubber processing. The feeding amount is usually around 50-70kg at a time, with high production efficiency, suitable for large-scale rubber processing and production.
- High processing accuracy: The hardness of the cold hard layer on the roller surface can reach 70±2HSD, which is hard and wear-resistant, and the depth of the cold hard layer is moderate, which can ensure the shape and dimensional accuracy of the roller after long-term use, thereby ensuring the quality stability of rubber products.
2. Equipment performance:
- Good temperature control: The front and rear rollers are hollow-type designs, which can be heated or cooled by cooling water or steam, making it convenient to accurately control the temperature of the roller. This is very important for the strict temperature requirements of different rubber materials during the rubber mixing process, which can enable rubber to be plasticized, mixed, hot-mixed and other processes at a suitable temperature, improving the effect and quality of rubber mixing.
- Efficient transmission system:
- There are various transmission modes, including single drive single output shaft, single drive double output shaft and double drive, which can meet the production needs and process requirements of different users.
- The reducer adopts hardened gear reducer, and all gears are made of alloy steel hardened teeth. After grinding, the precision reaches 6 levels, with high transmission efficiency, low noise, good load-bearing capacity and stability, ensuring the long-term stable operation of the equipment.
- Flexible spacing device: The spacing range is usually around 0.4-15mm, which can adapt to the requirements of roller spacing for various rubber refining processes. The spacing adjustment methods include electric spacing adjustment, manual spacing adjustment and hydraulic spacing adjustment, which are easy to operate and can quickly and accurately adjust the roller spacing, improving the flexibility and efficiency of production.
3. Safety guarantee:
- Complete protection device: Emergency stop buttons are installed in multiple directions of the roller frame. When an unexpected situation occurs, the roller can be turned over immediately by pressing the button to minimize the damage to people and equipment.
- Reliable component structure: The bearing adopts double-row spherical roller bearings, which can withstand large radial loads and a certain degree of axial displacement, reducing vibration and noise during the operation of the equipment; the seals on both ends of the bearing adopt high-quality oil seals to prevent lubricating oil leakage and external impurities from entering, ensuring the service life of the bearing and the normal operation of the equipment.
4. Operation and maintenance:
- Easy operation: The electrical control part is easy and reliable to operate. Some equipment can also be equipped with PLC and touch screen operation. Remote control can be achieved by connecting to the MES system, which is convenient for operators to monitor and manage, and improves the automation and work efficiency of production.
- Low maintenance cost: The structural design of the equipment is reasonable, and each component is easy to disassemble and install, which is convenient for daily maintenance and maintenance. At the same time, the high-quality materials and advanced manufacturing processes used in the equipment ensure the reliability and durability of the equipment, and reduce the maintenance cost and failure rate of the equipment.
Type | X(S)K-250 | X(S)K-300 | X(S)K-360 | X(S)K-400 | X(S)K-450 | X(S)K-560 | X(S)K-550 | X(S)K-610 |
Rolls Working Diameter(mm) | 250 | 300 | 360 | 400 | 450 | 560 | 550 | 610 |
Rolls Working Length(mm) | 620 | 750 | 900 | 1000 | 1200 | 1530 | 1530 | 1930 |
Working Linear Speed of Front Roll (m/min) | 15.1 | 15.1 | 16.25 | 18.65 | 24.5 | 27.7 | 27.7 | 30.5 |
Max Gap (mm) | 10 | 10 | 10 | 10 | 15 | 15 | 15 | 15 |
Capacity Per.Batch (kg) | 10-15 | 15-20 | 20-25 | 18-35 | 25-50 | 50-65 | 50-65 | 140 |
Driving Motor Power (KW) | 18.5 | 22 | 30 | 37 | 55 | 95 | 95 | 160 |
Overall Dimension(L*W*H) (mm) | 3400*1350*1500 | 3580*1550*1695 | 3940*1780*1740 | 4250*1850*1770 | 5200*2380*1970 | 6120*2500*2100 | 6120*2500*2100 | 6475*3146*2035 |
Weight (KG) | 3500 | 5200 | 5670 | 7600 | 13000 | 22000 | 22000 | 44000 |