Customized rubber airbag vulcanizing machine hot plate size 1000×1000mm

About vulcanizing machine:

The rubber airbag vulcanizer is a special equipment for vulcanization of rubber airbags. The following is a detailed introduction about it:

1. Working principle:
- The working principle of the rubber airbag vulcanizer is to provide appropriate temperature, pressure and time to make the raw rubber in the rubber airbag react chemically with the vulcanizer, and transform the raw rubber into cooked rubber with elasticity, strength and other excellent properties. In this process, the vulcanizer forms a cross-linked structure between rubber molecules, thereby significantly changing the physical and chemical properties of the rubber.
2. Structural composition:
- Heating system: This is the key part of the rubber airbag vulcanizer, which is mainly responsible for providing the temperature required for vulcanization. Common heating methods include steam heating, electric heating, etc. Steam heating has relatively low cost and uniform heating, but requires a stable steam supply; electric heating has the advantages of fast heating speed and precise temperature control.
- Pressure system: used to apply pressure to the rubber airbag to ensure that the rubber can fit the mold tightly during the vulcanization process, so that the vulcanized airbag has high dimensional accuracy and stable performance. The pressure system is usually composed of hydraulic pumps, hydraulic cylinders, pressure gauges and other components.
- Mold system: The mold is a key component that determines the shape and size of the rubber airbag. The shape and structure of the mold will vary depending on the requirements of different airbag products. The mold needs to have good heat resistance, wear resistance and sealing to ensure normal operation under high temperature and high pressure vulcanization environment.
- Control system: The system is used to control the temperature, pressure, time and other parameters of the vulcanizer to ensure the accuracy and stability of the vulcanization process. The control system usually uses PLC (programmable logic controller) or microcomputer controller, and the operator can set and adjust the vulcanization parameters through the control panel.
3. Main types:
- Flat plate vulcanizer: The upper and lower heating plates of the flat plate vulcanizer are flat, which is suitable for the production of flat-shaped rubber airbags, such as sealing pads, rubber sheets, etc. It has a simple structure, easy operation and low cost. It is a vulcanizer commonly used in the production of rubber airbags.
- Injection vulcanizer: This vulcanizer injects rubber raw materials into the mold through an injection device and then vulcanizes. The injection vulcanizer has high production efficiency and stable product quality. It is suitable for the production of rubber airbags with complex shapes and high dimensional accuracy requirements.
- Tank vulcanizer: Tank vulcanizer is a large vulcanizing equipment, mainly used for the production of large rubber airbags or batch production of small rubber airbags. Tank vulcanizer uses steam or hot air as the heating medium, which has the advantages of uniform heating and good vulcanization effect.
4. Application fields:
- Automobile industry: Many rubber parts on automobiles, such as airbags, seals, shock absorbers, etc., need to be produced using rubber airbag vulcanizers. These rubber parts are crucial to the performance and safety of automobiles, so the requirements for vulcanizers are also very high.
- Aerospace field: The rubber products used in the aerospace field have extremely strict requirements on quality and performance. Rubber airbag vulcanizers play an important role in the production of rubber parts such as seals, shock absorbers, and protective covers for aircraft, rockets, etc.
- Construction industry: Rubber products such as rubber waterstops and rubber sealing pads used in the construction industry also need to be produced by rubber airbag vulcanizers. These rubber products can play the role of waterproofing, sealing, shock absorption, etc., to ensure the quality and safety of buildings.
5. Advantages:
- Good vulcanization effect: It can provide accurate temperature, pressure and time control, so that the vulcanization degree of the rubber airbag is uniform, the product quality is stable, and it has good physical and chemical properties.
- High production efficiency: The rubber airbag vulcanizer with a high degree of automation can achieve continuous production, greatly improving production efficiency and reducing labor costs.
- Strong applicability: Different vulcanizer types and molds can be selected according to different rubber airbag product requirements to meet the production of rubber airbags of various shapes, sizes and performance requirements.

Technical Parameters