Fully automatic continuous rubber batch cooler for cooling compound rubber
Automatic Type Xpg Sreies Rubber Sheet Cooling Machine Batch off Machine
Structure:
There are two kinds of overhead and seat structure, the vertical swing rack or mesh with reciprocating transport, forced air-cooled. Hanging rods are driven by stepping cylinders or motor reducers. Mainly have the host, the electronic control system two major components. The mainframe is divided into joints, printing, longitudinal cutting device, release agent cooling, lifting devices, hanging piece cooling, automatic pendulum device, weighing, railings, platforms and support frames and other parts. The electric control system is composed of the main control box, and the emergency control device is set at the key place. Film collection is divided into: put the plastic film stacked plastic, film pieces automatically placed, film coiling type.
Users can choose according to actual needs high and low configuration. High-profile film cooling line equipped with hydraulic automatic film stacking device, stacking plastic neatly, stacking plastic uniformity rate ≤ 100mm; tray automatic input and output three-station device; automatic picking device; automatic length measuring device, take. Can achieve unmanned operation, a high degree of automation.
Technical Parameters
Model No. Main parameter | XPG-600~700 | XPG-800~1000 |
Rubber sheet thickness | (4-12)X600~700 | (4-12)X 800~1000 |
Max liner speed of front access conveyor belt | 40m/min | 40m/min |
Maximum moving speed of rod | 0.117-2.2m/min | 0.117-2.2m/min |
Fan draught power | 0.37KW 5760m3/h | 0.37KW 5760m3/h |
Rubber swing speed | 1.3m 10-16 times /min | 1.3m 10-16 times/ min |
Final temperature | Room temperature+5° | Room temperature+5° |
Composite rubber cooler is a device used to cool composite rubber.
1. Working principle
Heat exchange
Indirect cooling is usually adopted. There are cooling pipes or cooling plates and other components inside the cooler, and the cooling medium (such as water or refrigerant) circulates in these components. When the composite rubber passes through the cooler, heat is transferred from the composite rubber to the cooling medium, thereby reducing the temperature of the composite rubber.
Material transmission
Generally equipped with a transmission device such as a conveyor belt or a screw. The composite rubber slowly passes through the cooling area driven by the transmission device to ensure that there is enough time for cooling. For example, the speed of the conveyor belt can be adjusted as needed. If the thickness of the composite rubber is large or the initial temperature is high, the speed of the conveyor belt can be appropriately reduced to extend the cooling time.
2. Structural features
Shell
The shell is mostly made of metal, such as stainless steel or carbon steel. The stainless steel shell has good corrosion resistance and is suitable for some occasions where the rubber quality requirements are high and rust pollution is not allowed; the carbon steel shell has a low cost and is often used for general cooling requirements.
Cooling system
The design of the cooling system is crucial. The layout of the cooling pipe should be reasonable to ensure that the cooling medium can be evenly distributed throughout the cooling area. For example, the use of serpentine pipe layout can increase the contact area between the cooling medium and the composite rubber and improve the cooling efficiency.
III. Role in Industry
Ensure product quality
The composite rubber has a high temperature after various processing steps during the production process. If it is not cooled in time, it will affect its physical properties, such as hardness and elasticity. After cooling by the cooling machine, the composite rubber can reach the specified performance indicators and ensure stable product quality.
Improve production efficiency
The cooled composite rubber can enter the next production process, such as cutting and packaging, faster, thereby improving the efficiency of the entire production process.