Flat rubber vulcanizing press adopts electric heating or steam heating

Features:

The small flat vulcanizer produced by Qingdao Beishun is a kind of equipment used for molding and vulcanization of rubber products. It is widely used in laboratory research, product development and small batch production. The following is a detailed introduction to the small flat vulcanizer:

Main features

1.Compact design

* Features: The small flat vulcanizer is small in size and occupies a small area, suitable for laboratories and small production environments.
*Advantages: Flexible and easy to use, easy to move and install.

2.High-precision temperature control

* Features: The high-precision temperature control system and heating system can accurately control the mold temperature to ensure better vulcanization effect
*Advantages: Continuous and stable heating, uniform and stable temperature, and improved product quality.

3.Pressure control

*Features: Equipped with hydraulic system or pneumatic system, it can provide stable pressurization capacity.
* Advantages: The pressure is adjustable to meet the needs of different materials and molds.

4.High degree of automation

* Features: Some small flat vulcanizers are equipped with PLC control system and touch screen interface to realize automatic operation. We can customize according to customer requirements.
*Advantages: Easy operation, reduced manual intervention, reduced labor costs, and improved production efficiency.

5.Versatility

*Features: Suitable for compression molding and vulcanization of various polymer materials, including rubber, plastic, composite materials, etc.
*Advantages: Widely used, can be used to produce a variety of products, such as rubber seals, rubber ball heads, rubber gaskets, etc.

Main components:

1.Heating plate

*Function: Provides uniform heat source, can use electrolytic heat, steam heating, thermal oil furnace heating, for mold heating and material vulcanization.
*Features: Uses electric heating or steam heating, temperature is adjustable.

2.Hydraulic system

*Function: Provides pressurization capacity to ensure mold closure and material molding, automatic mold opening, and automatic mold removal.
*Features: Stable pressure, easier operation.

3.Control system

*Function: Controls vulcanization parameters such as temperature, pressure and time will be displayed on the indicator panel to achieve automatic operation.
*Features: PLC control and touch screen interface, intuitive operation.

4.Mold

*Function: Used for molding and vulcanization of high-quality mold steel materials, designed according to product requirements and engraved in one piece using CNC lathe.
*Features: The mold has a lock, which can be designed according to different products to meet the production needs of different products.

Working Principle:

1.Mold Preparation

Put the material to be vulcanized into the mold and prepare the upper and lower molds.

2.Heating and Pressurization

After the machine is started, the heating plate starts to heat the mold, and the hydraulic system provides pressurization to close the mold.

3.Vulcanization Process
The material undergoes a vulcanization reaction at the set temperature and pressure, and the time is set by the control system.

4.Cooling and Demolding
After the vulcanization is completed, the heating is stopped, the mold is cooled, the hydraulic system releases the pressure, and the molded product is taken out.

Application Scenarios

Laboratory Research: Used for material performance research, new product development, and process parameter optimization.

Small Batch Production: Suitable for small batch production of high-quality rubber and plastic products.

Product Testing: Used to test and verify the performance of new materials and new products.

Education and Training: Used for teaching and practical operations in colleges and vocational training institutions.

Selection and Maintenance Recommendations

1.Choose the right model
Choose the right model according to production needs to ensure that the temperature, pressure and size requirements are met.

2.Regular Maintenance
Check the hydraulic system, heating system and control system regularly to ensure the normal operation of the equipment.

3.Mold Maintenance
Clean the mold in time after use to prevent material residue from affecting the next use.

4.Safe operation
Follow the operating procedures to ensure the safety of operators and avoid the risks of high temperature and high pressure operation.

Advantages:
1.Efficient production: high-precision temperature control and pressurization system to ensure the vulcanization effect and improve production efficiency.

2.Flexible application: suitable for a variety of materials and products, widely used in various small-batch production and experimental research.

3.Easy operation: automated control system, easy operation, and reduced manual intervention.

4.Cost-effectiveness: small equipment has low investment cost and is suitable for small and medium-sized enterprises and laboratories.

The small flat vulcanizer is widely used in laboratory research, small-batch production and new product development with its compact design, high-precision temperature control and versatility. Its high efficiency, flexibility and economy make it an important equipment for the vulcanization and molding of polymer materials.

Device parameters: