Waste Tire Production Line Processes Tires Into Recycled Rubber Powder

Production Introduction:

Waste tire recycling equipment usually consists of multiple specialized equipment that work together to process waste tires into reusable materials such as rubber powder, steel wire and fiber. The following are some of the main components of waste tire recycling equipment.

Main equipment components

1.Tire cutting machine:
*Function: Cut waste tires into small pieces or strips suitable for further processing.
*Features: Efficient cutting, suitable for tires of various specifications.

2.Tire shredder
*Function: Further tear the cut tire blocks into smaller particles.
*Features: With powerful blades and advanced shredding technology, it can handle steel wire tires and fiber tires.

3.Wire separator
*Function: Separate steel wire from shredded tire particles.
*Features: Magnetic separation or mechanical separation ensures that rubber particles do not contain steel wire and improves the quality of subsequent processing.

4.Rubber crusher
*Function: Further crush the rubber particles after separating the steel wire into fine rubber powder.
*Features: Efficient crushing, adjustable particle size, suitable for different rubber powder application needs.

5.Fiber separator
*Function: Separate fiber materials from rubber powder.
*Features: Adopt air flow separation or vibration screening technology to ensure the purity of rubber powder.

6.Vibrating screen
*Function: Screen and grade rubber powder to ensure uniform particle size of finished products.
*Features: Multi-layer screen design to meet different particle size requirements.

7.Conveyor
*Function: Connect various equipment to transport materials.
*Features: Simple structure, smooth transportation, and reduce material loss.

8.Dust removal equipment
*Function: Collect dust generated during the processing process to protect the environment and the health of operators.
*Features: Efficient dust removal, in line with environmental protection standards.

9.Control system
*Function: Centrally control the operation of the entire production line and monitor the working status of each equipment.
*Features: PLC control, high degree of automation, and easy operation.

Production process
1. Preliminary cutting: waste tires are cut into blocks or strips by tire cutting machines.

2. Preliminary shredding: the cut tire blocks enter the tire shredder and are shredded into smaller particles.

3. Wire separation: the shredded particles are separated from the wire by a wire separator.

4. Further crushing: rubber particles without wires enter the rubber crusher and are crushed into rubber powder.

5. Fiber separation: rubber powder passes through a fiber separator to separate fiber materials.

6. Screening and grading: rubber powder is screened and graded by a vibrating screen to obtain a finished product with uniform particle size.

7. Finished product collection and packaging: qualified rubber powder enters the finished product collection system for packaging and storage.

Advantages of our equipment:

1.High efficiency and environmental protection: The whole set of equipment is compactly designed, highly automated, reduces manual operation, reduces energy consumption, and meets environmental protection requirements.

2.Resource recycling: Effectively recycle rubber, steel wire and fiber resources from waste tires, reduce waste, and promote resource recycling.

3.Economic benefits: The recycled materials such as rubber powder and steel wire produced have a wide market demand and bring considerable economic benefits.