Product Introduction
I. Core Usage & Application Scenarios
Applicable Materials:
* Rubber products (O-rings, seals, tire components)
* Thermosetting plastics (electronic buttons, insulation pads)
* Foam materials (building decorative panels, cushions)
* Thin-sheet products (films, washers, precision ±0.1mm)
II. Structural Features & Technical Innovations
1. Mechanical Architecture
* Four-column rigid structure: Chrome-plated guide columns ensure hot plate parallelism ≤0.05mm
* Downward-press design: Piston drives the movable plate upward with max stroke 500mm, clamping force 0.25-3.15 MN
* Modular components: Independent design of main machine, oil tank, and electric control box for easy maintenance
2. Intelligent Control System
* Electric-steam heating: Three independent temperature zones, 20-300℃ wide range (±1℃ accuracy)
* PLC/PC controller: Supports automatic venting (1-9 cycles), pressure compensation, and timing alarm
* Human-machine interface: 7-inch touchscreen displays real-time parameters (temperature, pressure, time)
3. Hydraulic & Safety Systems
* Dual-link oil pump: Stable flow (±2% fluctuation), 25% energy saving
* Safety protection: Overload protection (auto-relief at 110% overpressure), overtemperature alarm (±3℃ trigger)
III. Core Advantages & Value
1. High-Efficiency Production
* Multi-layer hot plates: 2-4 layers increase output by 300%
* Fast response: Mold opening ≤15s, clamping ≤5s, reducing cycle time
2. Precision Control
* Temperature management: Automatic insulation after reaching set temperature, 40% energy saving
* Pressure compensation: Real-time monitoring and adjustment for mold wear (±0.5% accuracy)
3. Flexible Adaptability
* Multi-mode operation: Manual/semi-automatic/full-automatic modes for prototyping to mass production
* Custom configurations: Hot plate sizes (350×350mm to 1200×1200mm) and clamping force tailored to needs
4. Durability & Reliability
* Material craftsmanship: Ductile iron frame (≥10-year lifespan), wear-resistant chrome-plated piston (≥100,000 cycles)
* Low maintenance: ISO 4406-certified oil system with failure rate <0.3%
Model | XLB-400×400×1/4 | XLB-500×500×1/4 | XLB-600×600×1/4 | XLB-900×900×1/4 | XLB-1100×1100×1/2 | XLB-1200×1200×1/2 |
Total pressure(MN) | 0.5 | 0.63 | 1.00 | 2.00 | 1.20 | 3.15 |
Daylight (mm) | 125 | 125 | 125 | 300 | 150 | 200 |
Platen Layers | 1-4 | 1-4 | 1-4 | 1-4 | 1-2 | 1-2 |
Unit area pressure of hot plate(Mpa) | 3.13 | 2.52 | 2.77 | 2.47 | 1 | 2.19 |
Piston stroke (mm) | 250 | 250 | 250/400 | 400 | 300 | 400 |
Heating mode | Electricity/Stream | Electricity/Stream | Electricity/Stream | Stream | Electricity | Electricity |
Main motor power(KW) | 2.2 | 2.2 | 2.2 | 5.5 | 3 | 3 |
Size (L×W×H) (mm) | 1600×500×1480 | 1750×600×1540 | 1880×720×1680 | 1400×900×2400 | 1150x3500x1650 | 1685×1320×2450 |
About Us
Qingdao shun cheong rubber machinery manufacturing co.,ltd is a chinese manufacturer with establishment in 2007, and have 10 years experience in making various of rubber machines area, also pass the ISO 9001:2008 , SGS, CE certificates too.
our factory major in rubber kneader/rubber mixing mill ; various of plate vulcanizing press ; 2 roll/3 roll/4 roll rubber calender; rubber batch off cooler; waste tire recycling line;reclaimed rubber production line;conveyor belt production line;rubber seals extruding &vulcanizing line etc...
Market: our machineries have exported to America, Mexico, ndia, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries and regions.
Our Service
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
♦ In the process of production, we will take photos and send to customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your workers to operate the machine.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong Airport. We will pick up you at the airport.
Contact Us
Sophia Song
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd.
Add:No.1 Kangting Road, Huangdao District, Qingdao City, China
Tel: +86(0)-532-85185697
Fax: +86(0)-532-85182359
Tel: +86 13963976342