35kg Packing Machine Factory Filling Unit And Measuring Scale
Application
Applicable to many industries, including the chemical industry, cereal, food, pharmacy, fertilizer, seed, feed, and additives, etc., and mainly targeted at the full-automatic high-speed measurement and packaging of granular, loose and flake-like materials
Brief Introduction
Heavy bag granule automatic high-speed packaging machine is a new type of packaging machine, which is developed for the packaging of large bag granule materials in chemical, feed, grain, seed and other industries.It has functions of automatic weighing, automatic bagging, automatic filling, automatic package delivery and automatic sealing. It can work with various granular and sheet materials and equipment to realize the production of large-scale packaging and heavy-bag packaging.
Technical Parameters
Packing speed | 200-800 bags/hour |
Package weight | 5-25kg |
Bag range | L:500-800 W:210-380 |
Applicable materials | Granular materials such as rice |
Air pressure | 0.4-0.6MPa 15m³/h |
Power | 380/220V 6KW |
Bag storage | 100-300 bags |
LWH | 3520X3257X3250mm |
Packaging Unit
a. Hopper:0.3m³ Cone Type hopper, equipped with function of material level alarm
b. Measuring Scale: High accurate packaging, three-sensor location weighing structure, packaging speed over 700bags/h
c. Bag storage: 200-400 empty bags storage.
d. Bag Holding Type: mechanical arm fetching
e. Bag Sealing Type: fully automatic bag thread stitching or heat sealing or other sealing type customer required.
f. Repair Platform: Lade stand, anti-slip platform and safety railing
Machine Main components
a. Empty bag storage
b. Empty bag taking unit
c. Bag management unit
d. Bag sending unit
e. Bag upper unit
f. Bag clipping and material filling unit
g. Bag holding unit
h. Bag mouth guiding unit
i. Heat sealing / bag sewing station
j. Stand-up bag conveyor
k. Electrical control section
Machine main parts (subject to actual configuration)
No. | Name | Brand |
1 | Vacuum pump | Shanghai Zhongde |
2 | Cylinder | Japan SMC |
3 | Solenoid Valve | Japan SMC |
4 | Other pneumatic components | Japan SMC |
5 | Normal Motor | CPG |
6 | Servo Motor | Delta (Taiwan) |
7 | Heat sealing head | Dechao |
8 | PLC | Omron |
9 | Touch Screen | Weinview |
10 | Inverter | Delta (Taiwan) |
11 | Switching power supply | Schneider (France) |
12 | Switch | Schneider (France) |
13 | Air switch | Schneider (France) |
14 | AC contactor | Schneider (France) |
15 | Motor circuit breaker | Schneider (France) |
16 | Thermal relay | Schneider (France) |
17 | Limit switch | Schneider (France) |
18 | Photoelectric | SICK |
19 | Load cell |
Working Process
1. Pre-place Empty Bags
Place 2~3 stacks of empty bags at the same time to provide bags for the packaging machine.
2.Take an Empty bag
The bag sucking mechanism sucks the bottom of the bag with negative pressure, while the roller-up type bag transmission structure flattens the bag mouth and transmits it to the bag opening station.
3.Open Empty bag
The bag opening mechanism simultaneously sucks the positive and negative sides of the bag mouth with negative pressure. The negative pressure sucks the bag mouth and lifts it, and then the “insert knives” structure located on both sides of the material discharge port is inserted into the bag mouth by shaft rotation and spread to both sides .
4.Supply Empty bag
Transfer the empty bag to the bag clamping mechanism by lifting up the knife arm to complete the bag supplying operation. The bag clamping mechanism clamps both sides of the bag to prevent dust from overflowing.
5.Material Filling
The bag clamping detection device ensures the reliability of the bag supplying. After the detection is completed, the PLC will give a signal to the automatic weighing unit, then the material in the weighing unit will be discharged into the packaging bag. During the filling process, perform bottom vibration operation. At the same time, through the external dust removal interface, the dust formed by the material is pumped away in the discharge process.
6.Holding bag and Heat Sealing
After the material filling is completed, the bag mouth is clamped horizontally through the bag-holding conveying mechanism, then the bag is horizontally conveyed to the guide entry mechanism, and the bag is conveyed to the heat sealing station for automatic heat sealing.
Packaging and Delivery
1. Packing: Wrapped with film firstly, then packaged with standard wooden cases
2. Delivery: Usually we adopt sea transportation, if there are different requirements, we will make it accordingly
After-Sale Service
Fast Response
1. We will reply you in 1 work day to your problems.
Online Support
2. Provide online phone call support. Our engineer will call you to solve your problems.
3. Provide online video call support. Our engineer will send you a video call to guide you how to operate to solve the problems.
Spare Parts Support
1. Provide 1-year free spare parts change. Only if it is not broken by man-made.