Customized Threaded Pipe Union: 304 Stainless Steel Water Pipe Joint Inner And Outer Wire Direct Tee Elbow
The use of high-quality pipe fittings ensures the efficient and reliable functioning of plumbing systems. When it comes to joining pipes together, a threaded pipe union provides a convenient solution. In this article, we will explore the features and details of a customized threaded pipe union made from 304 stainless steel, specifically designed for water pipe applications. We'll cover its material, drawing format, production process, surface roughness, machining treatments, inspection instruments, and its various applications.
Material:
The customized threaded pipe union is fabricated from 304 stainless steel, a popular and widely used austenitic stainless steel grade known for its excellent corrosion resistance and durability. The use of this grade ensures a long-lasting and reliable connection for water pipelines.
Drawing Format:
The pipe union is designed according to specific engineering drawings, which provide detailed dimensions, tolerances, and other specifications essential for manufacturing. These drawings allow for accurate production and proper fitment of the pipe union within the plumbing system.
Production Process:
The production of the customized threaded pipe union involves several steps. First, the raw material, 304 stainless steel, is acquired and inspected for quality. The material is then shaped and formed into the required components using machining or casting techniques. Next, threaded sections are created on the inner and outer surfaces of the union to allow secure connection with other pipes. The final step involves precision assembly and quality control before the product is ready for use.
Surface Roughness and Treatment:
To ensure smooth and leak-free connection points, the threaded pipe union undergoes surface treatment. Depending on the application requirements, the surface roughness is carefully controlled during the machining process. Specific surface treatments, such as electropolishing or passivation, may be applied to enhance corrosion resistance and improve the overall appearance of the pipe union.
Inspection Instruments:
Quality control is a critical part of the manufacturing process for threaded pipe unions. Various inspection instruments are used to verify the dimensional accuracy, surface finish quality, and overall integrity of the product. These instruments may include measuring calipers, micrometers, visual inspection tools, pressure testing equipment, and other specialized instruments based on the specific manufacturing requirements and industry standards.
Applications:
The customized threaded pipe union finds extensive use in water pipe systems across various industries. It can be employed in plumbing systems for residential, commercial, and industrial settings, ensuring a secure and leak-proof connection. This union is compatible with standard threaded connections, making it versatile and adaptable for a wide range of pipe diameters and configurations. Its robust design and high-quality material make it suitable for applications involving high-pressure or high-temperature water.
| Product name | Customized Threaded Pipe Union 304 Stainless Steel Water Pipe Joint Inner And Outer Wire Direct Tee Elbow |
| Production Equipment | CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding |
| Material | Stainless Steel |
| Drawing format | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Production Process | Raw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish,
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. |
| Application | Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners. |
| Surface roughness | Ra 0.1~3.2 |
| Surface Treatment | Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc |
| Inspection | 100% Dimensional Check
100% Visual Check
Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report. |
| Inspection Instrument | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge |
| Tolerance | Customer's Drawing Request |
TORICH is an enterprise that has been producing precision steel pipes and steel pipe processing for over 20 years, with a factory area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade seamless steel pipes, welded precision steel pipes, DOM steel pipes, seamless and welded stainless steel pipes.And our separate workshop also produce machined cast iron parts and cast steel parts, as well ad customized precision parts and difficult precision parts. Our strength is with in our ability to produce metal parts of higher quality control in an integrated process, from mapping and mould design, to casting, forging, machining, heat treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC machines and over 30 sets of CNC lathers. The machining center is capable of machining 1100x600x800mm parts and the CNC lathes are capable of processing 550x1500mm parts. We specialize in machining stainless steel, alloy steel and other hard metals, as well as carbon steel, aluminium, and copper, with a dimensional accuracy of 0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50 countries, including Russia, India, Australia, the United Kingdom, France, the United States, Canada, Brazil, and Egypt. Quality and reputation are always our first concerns, with the aim of well serving every customer who trusts in us. TORICH looks forward to partnering with customers all over the world.
1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days, developing samples need to be confirmed with our engineer and sales team.
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and surface treatment information.
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
5. What is the lead time?
15-60 day depending on different order quantity and products.
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air shipping.
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.
