Sheet Metal Bending Stamping Service Aluminum Alloy Metal Fabrication Service

Technical Parameters

Introduction Of Metal Stamping

Metal stamping is a manufacturing process used to create metal parts by applying a high force to a flat metal sheet or coil, using a die to shape the metal. It is commonly used in mass production for a wide variety of industries. Metal stamping is typically used to produce parts that are flat, precise, and with defined shapes or patterns.

Key Steps in the Metal Stamping Process:

1. Blanking:
In the blanking step, the raw metal sheet is fed into a stamping press, and a die is used to punch out the desired shape (known as a "blank") from the metal sheet. The blank is essentially the starting point for further shaping.

2. Stamping (Forming):
The blank is then placed in a die, where pressure is applied to form it into a specific shape or design. This step may include operations like bending, embossing, or deep drawing, depending on the desired outcome.

3. Cutting:
After the metal has been shaped, additional cutting operations may be performed to achieve the final dimensions or remove excess material. This could involve trimming the edges or cutting holes into the part.

4. Piercing:
This process involves creating holes or slots in the metal part. A punch or die is used to pierce through the material to form the necessary features, such as holes for fasteners, mounting points, or vents.

5. Forming and Bending:
In some cases, the part may need to be bent or curved. Using specially designed dies, the metal is bent at a specific angle or radius to achieve the desired shape.

6. Finishing:
Once the part is stamped, it may undergo secondary operations such as surface treatments, deburring (removing sharp edges), painting, or coating for aesthetics or protection.

Advantages Of Metal Stamping

Metal stamping is a manufacturing process that uses dies and presses to shape metal sheets into desired parts. It is widely used due to its efficiency, precision, and cost-effectiveness.

Here are the key advantages of metal stamping processing:

1. High Efficiency and Speed

Mass Production Capability: Metal stamping is ideal for large-scale production, allowing for the rapid creation of high volumes of parts.

Automated Process: Modern stamping machines and robotic systems significantly reduce production time.

2. Cost-Effectiveness

Reduced Labor Costs: Automation minimizes the need for manual labor, lowering overall costs.

Material Optimization: Precision stamping reduces material waste, enhancing cost-efficiency.

Reusable Dies: Once created, dies can be used repeatedly, reducing long-term production expenses.

3. Precision and Consistency

Tight Tolerances: Stamping ensures consistent quality with tolerances as tight as ±0.01mm.

Repetitive Accuracy: The process produces identical parts, even in high-volume production.

4. Design Flexibility

Complex Shapes: Metal stamping can create intricate designs, holes, bends, and embossing in a single process.

Wide Range of Metals: Works with materials like stainless steel, aluminum, copper, brass, and more, depending on the application.

5. Strength and Durability

Enhanced Material Properties: The process can strengthen materials by work hardening during stamping.

High-Quality Output: Produces parts with excellent structural integrity and durability.

6. Versatility

Diverse Applications: Used across industries, including automotive, electronics, aerospace, medical, and consumer goods.

Multiple Techniques: Includes progressive stamping, deep drawing, and coining for varied requirements.

7. Scalability

Adaptable for Prototyping and Production: Metal stamping supports both small batch prototypes and high-volume production.

Ease of Tool Modification: Dies can be adjusted to accommodate design changes, making it versatile for evolving needs.

8. Environmentally Friendly

Material Conservation: Optimized cutting and shaping reduce waste.

Recyclability: Scrap material from stamping is often recyclable, supporting sustainable manufacturing practices.

Support and Services

Shenzhen Selection Hardware Technology Co., Ltd. specializes in high-quality sheet metal fabrication services, offering custom solutions to meet the diverse needs of industries such as automotive, electronics, aerospace, medical devices, and robotics. Our capabilities include a wide range of processes, including laser cutting, stamping, punching, bending, and welding, allowing us to produce highly precise and durable components with complex geometries. We work with various materials such as stainless steel, aluminum, carbon steel, and brass, ensuring versatility and suitability for different applications. From prototypes to mass production, our one-stop service covers design consultation, fabrication, surface treatments like powder coating, anodizing, and polishing, as well as assembly and packaging. With over 17 years of experience, advanced machinery, and a commitment to ISO9001:2015 quality standards, we deliver sheet metal parts that are not only functional but also meet stringent quality and performance requirements. Whether you need enclosures, brackets, frames, or intricate custom components, our expertise ensures reliable and cost-effective solutions tailored to your project’s specifications.

FAQ

Q1: Are you trade company or manufacturer?

A1: We are professional manufacturer with over 17 years' experience, we have self-operated factories, welcome to visit our factories.

Q2:Do you offer OEM or ODM business?

A2: Yes. OEM and ODM are our main business.

Q3:What services do your company offer?

A3: One-stop metal/plastic fabrication service. Main processing: cnc machining, die casting, investment casting, sheet metal fabricaiton, injection molding.

Q4: Can you help assembling the parts after it is manufactured?

A4: Yes. Our factory has multiple assembling lines.

Q5: What is the price of our product?

A5: The price is depend on your projects. Typically, our prices are competitive.

Q6: What is the delivery time?

A6: Usually 7~15 working days for sample, 30 working days for mass production.

Q7: Will my drawing or other documents be safe after you get it?

A7: Yes. We can sign confidential aggrement for all your projects