Super energy saving iron and steel machinery servo energy saving system retrofitting
15 years of professional reform experience create brilliant in market
1. Current situation of iron and steel industry
Iron and steel industry is the basic industry of national economic construction, and it is also a high energy consumption industry. Its energy consumption accounts for about 15% of the total national energy consumption. Therefore, the iron and steel industry has always been the focus and difficulty of energy conservation.
In the production line of iron and steel plant, the hydraulic system is the main source of its operation power. The improvement of hydraulic system efficiency can play a key role in energy saving and emission reduction of enterprises
2. Iron and steel machinery servo energy saving retrofitting project
According to the nature of the hydraulic station and the number of main pumps, working principle and characteristics, combined with the process requirements of each region, as well as the load of the equipment, the servo upgrading improvement scheme of the system is determined
1) According to the actual feedback demand, output on demand to avoid the system to do idle work, to achieve energy-saving effect.
2) Using high-resolution position sensor and pressure sensor for feedback control, the closed-loop control of roll position can be realized to achieve high-precision gap adjustment
3) In order to improve the quality of products and optimize the use of the whole plant, the original pipe rolling mill was reformed and the control and management of the production process was strengthened
4) the external HMI is used to set up all the running parameters, showing the system running status and abnormal alarm information
5) No need to change the original control system
3. Advantage
1) Super energy saving: energy saving rate 45%-80%
2) Super stability: Widely speed rang and strong overload capacity
3) Excellent voltage range: 330V-600V
4) Both have motor KTY and PTC overheating protection function
5) Many additional green values: Extend the using life, Low noise, Reduce the use of cooling water
6) We supply the whole completed servo system:Including servo driver, servo motor, SUMITOMO gear pump, electric cabinet, electric resistance, pressure sensor, magnet ring, press-flow shields semaphore wire, power cable, oil flange, oil suction pipe, semaphore converts board, U-steel and so on
4. Specification
SEBOS Servo Energy Saving System Specification | ||||||||||
Servo system model | Servo motor | Pump | Servo driver | Die casting machine reference | ||||||
Model | Flow L/Min | Model | KW | Model | Cc/r | Model | KW | Motor KW | Pressure MPA | Flow L/Min |
DS-14168-STS | 168 | SM130Y-18 | 24.5 | QT62-80 | 80 | IS580T050-C | 30 | 22 | 14 | 135 |
DS-14220-STS | 220 | SM180Y-18 | 33.9 | QT62-100 | 100 | IS580T070-C | 37 | 30 | 14 | 184 |
DS-14275-STS | 278 | SM225Y-15 | 35.3 | QT62-125 | 125 | IS580T080-C | 45 | 37 | 14 | 226 |
DS-14342-STS | 342 | SM280Y-18 | 52.7 | QT6252-100-63 | 163 | IS580T100-C | 55 | 55 | 14 | 320 |
DS-14394-STS | 394 | SM360Y-18 | 67.8 | QT6252-125-63 | 188 | IS580T140-C | 75 | 60 | 14 | 400 |