Tube-end Upsetting Machine servo energy saving retrofitting Super power saving, improve quaility
1. Tube-end Upsetting Machine working principle
The principle of tube-end upsetting machine is to make the heated pipe end plastic deformation through upsetting and extrusion process, so as to achieve the purpose of pipe end thickening and improve the connection strength of steel pipe.
The disadvantage is that the energy consumption is high and the blanking accuracy is high. If the feeding is insufficient, the defects such as folding and insufficient filling will occur. If the feeding is too much, it will form a high longitudinal flash between the punch and the female die, which is easy to lock the shaft core and form a huge drawing force, which is easy to tear and break the mandrel.
2. Tube-end Upsetting Machine servo energy saving retrofitting project
After the original hydraulic control system is reformed, because of its closed-loop control and high control accuracy, the disadvantages of traditional technology can be completely solved. At present, it has been successfully applied to production practice
A: Improvement of qualified rate of forgings
B: Die life extension
C: Improve production efficiency
D: lower production cost
E: It has great economic and social benefits
3. Servo sytem advantage
1) Super energy saving: energy saving rate 45%-80%
2) Super stability: Widely speed rang and strong overload capacity
3) Excellent voltage range: 330V-600V
4) Both have motor KTY and PTC overheating protection function
5) Many additional green values: Extend the using life, Low noise, Reduce the use of cooling water
6) We supply the whole completed servo system:Including servo driver, servo motor, SUMITOMO gear pump, electric cabinet, electric resistance, pressure sensor, magnet ring, press-flow shields semaphore wire, power cable, oil flange, oil suction pipe, semaphore converts board, U-steel and so on
4. Specification
SEBOS Servo Energy Saving System Specification | ||||||||||
Servo system model | Servo motor | Pump | Servo driver | Die casting machine reference | ||||||
Model | Flow L/Min | Model | KW | Model | Cc/r | Model | KW | Motor KW | Pressure MPA | Flow L/Min |
DS-14168-STS | 168 | SM130Y-18 | 24.5 | QT62-80 | 80 | IS580T050-C | 30 | 22 | 14 | 135 |
DS-14220-STS | 220 | SM180Y-18 | 33.9 | QT62-100 | 100 | IS580T070-C | 37 | 30 | 14 | 184 |
DS-14275-STS | 278 | SM225Y-15 | 35.3 | QT62-125 | 125 | IS580T080-C | 45 | 37 | 14 | 226 |
DS-14342-STS | 342 | SM280Y-18 | 52.7 | QT6252-100-63 | 163 | IS580T100-C | 55 | 55 | 14 | 320 |
DS-14394-STS | 394 | SM360Y-18 | 67.8 | QT6252-125-63 | 188 | IS580T140-C | 75 | 60 | 14 | 400 |