CZ Purlin Steel Cold Roll Forming Machine Fully Automatic CZ Making Machine
CZ interchangeable machines can produce C and Z rafters. It can realize the conversion of C and Z rafters by changing the upper and lower positions of one roller. It takes half an hour to save time. It can also adjust the lateral distance of the roller to adjust the width of C or Z rafter. High precision and time saving to increase production.
Technical Specifications:
Suitable Material | Galvanized steel sheet, Black sheet |
The thickness of raw material | -3.0mm (235Mpa) |
Size of C purlin | 80-240mm adjustable (special size available) |
Material of roller | Gcr15 quenched treatment,HRC58-60 |
The material of cutter blade& punching die | Cr12Mov mould steel being quenched treatment, HRC58-62 |
Material of shaft | 40Cr quench treatment. Roller grinder milling. |
Forming speed | About 8-12m/min |
Power Requirement | Main motor power: 15 KW(Depend on final design) |
Hydraulic station power: 5.5Kw (Depend on final design) | |
The diameter of the shaft for rollers | 75mm |
Controlling system | Panasonic PLC & converter |
Quantity of rollers | About 16 stations for main rollers |
Weight of machine | About 10T |
Size of machine installation | about 10m*1.8m*1.8m(Depend on customer's request) |
All the technical parameters are also made as per the customers' requirements.
The molding host machine:
1. Feeding: guide shaft + guide wheel
2. Leveling: upper three-down four + two lead, full solid axis modulation heat treatment, and polishing plating
3. Main molding: 18 constitutive
4. Reinforcement: one straight rib
5. Straightening: Ten-roller CZ special two-axis alignment + four-roller two-axis alignment, a total of two straightening units
6. Lead: with transmission, upper and lower shaft gear drive
7. Punching: punching single hole + punching double hole after forming, and matching single hole Φ14mm and double hole type 26*16mm each set
8. Shear: After the forming, the electrodeless shearing system does not need to be changed.
Control system:
1. Main control cabinet: 1 set
2. Changeover mode: (electric) changeover, (three changeover motors: 0.75*3kw)
3. Changeable distribution box: 1 (installed in the middle of the rack)
4. External controller: 1 (It is convenient to jog control forward and backward during the production process and debugging process)
5. Main accessories origin: PLC, touch screen, relay, Proximity switch, length encoder
The hydraulic system for this type of machine:
1. Hydraulic motor: external five-star piston linkage
2. Hydraulic station: hydraulic station power 22KW, Fuel tank volume 500 liters
The discharge machine
1. Load: 5 tons
2. Tightening method: hand crank. The center of the four links is outwardly supported
3. Brake: Spindle double holds tight.
Mechanical detail picture