Tool setter for cnc machine tool to detect wear and breakage and correct thermal distortion

The tool setting instrument are a high-precision switch (probe), a hard alloy tetrahedron (probe) with high hardness and wear resistance (probe), and a signal transmission connector (other parts omitted).The tetrahedral probe is used to contact the tool and transmit the force to the high-precision switch through the flexible support rod installed under it.The on and off signals sent by the switch are transmitted to the CNC system for tool direction identification, calculation, compensation, access and so on through the signal transmission connector.

Tool setter Features

1. Maintaining high machining accuracy of CNC machining centers.
Corrected tool wear caused by cutting and thermal displacement of the tool length due to differences between daytime and nighttime temperatures by a precision of 1μm.Machining accuracy will be always maintained within tolerance

2. Improve productivity by enhancing net working rate of machine tools.

Detect accidental tool breakage in machining process, and stop the machine.Increase productivity and net working rate by avoiding machining problems in nightlong unmanned operation

3. Prevent defective products.

When the blade is pressed against the contact, high-accuracy signal is output to the CNC or PC.

It is no longer necessary to repeat the process of trial grinding, measurement calculation, and input to the CNC, thereby eliminating the need for expertise in tool setting while also eliminating any concern over damaging the machine due to setting errors

PRODUCT PARAMETERS

instructions

1. Do not exceed the stroke of the tool cutter, otherwise the tool cutter and the cutter will be damaged.

2. When touching the contact surface of the tool setting instrument, please do not release it immediately, so as not to damage the internal structure of the tool setting instrument.

3. When the tool cutter and the cutter contact is over, the cutter should be lifted vertically away from the contact surface. It is not allowed to move laterally, which will damage the tool cutter.

Product dimessions

Product detail