IEC 60309-1 Non-Rewireable Strength Flexing Test Equipment For Electric Vehicle
Product Overview For Non-Rewireable Strength Flexing Test Equipment:
The flexibility testing apparatus is designed and manufactured according to requirements of IEC62196-1: 2020 clause 26.4 figure 20, table 14, IEC60309-1: 2012 clause 24.4 figure 9, etc. It is used to process the mechanical load flexing test of the vehicle plugs, socket-outlets and couplers non-rewireable accessories.
Structure For Non-Rewireable Strength Flexing Test Equipment:
The equipment adopts PLC control and operated by 7-inch colour human-machine interface, uses a servo motor to control the flexing angle. The flexing angle, flexing speed and the test cycles can be preset on touch screen. The test is automatically carried out according to the set parameters. When the test times reach the preset number of test times, the device automatically stops and gives the test completion signal prompt. The test equipment has the advantages of high-precision digital display, high-efficiency digital frequency conversion, precise speed adjustment, six-digit memory setting, multi-function modular fixture, rotating center centering measuring tool, and built-in load which can supply load voltage to test sample during test.
Technical Parameters For Non-Rewireable Strength Flexing Test Equipment:
Test Station | Single |
Electrical Control Method | PLC intelligent integrated control, 7-inch humanized touch interface operation |
Drive Mode | Servo motor |
Sample Clamping Method | Mechanical clamping, the position of clamping point is adjustable |
Flexing Angle | 0-360° can be adjusted freely (default 90°, 45°on either side of the vertical) |
Flexing Rate | 0-60 cycles / min, can be preset |
Flexing Cycles | 0~999999 can be preset, default 20000 cycles |
Load Weights | 20N, 25N, 50N, 75N, 100N, 120N, 140N, 180N |
Load Power | External (not included), can work together with the SN224-300V80A, or load cabinet with adjustable voltage between conductors 0-250V and current AC0-800A adjustable should be prepared by user |
Test Judgment | Judging by the signals given when the current is conducting or not |
Equipment Dimensions & Weight | W950*D650*H1600mm, the whole machine is about 320Kg |
Power Supply | Single phase AC220V±10%, 60Hz, 10A |
No. | Fault | Reason | Treatment |
1 | Turn on the POWER switch, but the indicator light not turn on | The external power supply is not connected | Please connect to the external power supply |
The fuse is broken | Find out the reason and change the fuse. | ||
The indicator light damaged | Replace the light | ||
2 | Turn on the POWER switch, Touch screen not work | The internal DC24V power supply is in problem | Replace the DC24V power supply |
Touchscreen damaged | Replace the touchscreen | ||
3 | Touch screen no response | Connection to PLC loose | Reconnect |
Touchscreen damaged | Replace the touchscreen | ||
4 | Load power no power supply | Load socket damaged | Replace the socket |
The fuse is broken | Change the fuse | ||
5 |
Press down Start button, but the fixture do not work. | The display value and preset value of test times are the same | Press Count Cleared |
The E-STOP button is not reset | Release E-STOP button | ||
There is foreign object in the machine, the machinery is stuck | Remove the foreign object | ||
It is not under auto test mode | Press Start button | ||
Connection to motor loosen | Reconnect | ||
Not in starting position | Homing | ||
6 | Motor rotates but the manipulator does not rotate | Check whether the motor output shaft connector is loose | Re-connect |
Check whether the drive belt is broken or too loose | Replace the drive belt | ||
7 | Noise | Swivel speed low or too high | Reset the speed |
Connection to motor loosen | Reconnect |
Weights with hook | 20N*1, 25N*1,100N*1 |
Weight with hole | 20N*2, 25N*2, 30N*1 |
How to combinate the weights: | |
50N | 25N+25N |
75N | 25N+25N+25N |
100N | 100N |
120N | 100N+20N |
140N | 100N+20N+20N |
180N | 100N+25N+25N+30N |