IEC62196-1 New Energy Vehicle BEV Plug Socket Breaking Capacity Test System
System Introduction:
This test equipment meets the requirements of IEC62196-1: 2020 clause 22 and clause 23, IEC60309-1: 2012 clause 20 and clause 21, etc.
It is used to verify whether electrical accessories such as electric vehicle charging interfaces, industrial plugs, socket-outlets and couplers can withstand the mechanical, electrical and thermal stresses that occurred during normal operation without excessive wear or other harmful effects.
The servo motor drives the mechanism to make the test samples repeat insertion and withdrawal actions. An external load can be used for the breaking capacity test. The power on / off time, test speed, stroke, and angle can all be preset on the touch screen.
Technical Parameters:
Mechanical Endurance Test Machine | |
Test Station | Single, can be customized |
Electrical Control Method | PLC intelligent integrated control, with color humanized touch screen |
Drive Mode | Servo motor drive |
Sample Clamping Method | Mechanical clamping, the position of clamping point can be adjustable along the 3-axis fixture |
Linear Stroke | 0-100mm, can be preset (the spacing between test plug and test socket≥ 50mm) |
Conduction Time | 0-99.9s, can be preset (electrical contact should be maintained no more than 4s, no less than 2s) |
Speed of Insertion and Separation | 0-0.85m/s can be preset,default(0.8±0.1)m/s |
Test Cycles | 0~999999 cycles, can be preset (A stroke is an insertion or a withdrawal of a plug or vehicle connector with its mating accessory. A cycle is composed of two strokes, one for insertion and one for withdrawal.) |
Test Frequency | 0-10 cycles/min,can be preset(3.75cycles/min=7.5 stoke/min) |
Load Cabinet | |
Channel | 1 Channel |
Digital voltmeter | 0~300V, accuracy ±0.5% |
Digital ammeter | 0~82A, accuracy ±0.5% |
Digital display power meter | 0~24KW, accuracy ±0.5% |
Digital display power factor meter | 0.2~0.999, accuracy ±0.5% |
Load mode | Resistive, inductive, capacitive three in one, switchable |
Capacitive load | 70uf, 140uf, 7.3uf can be switchable |
Load output mode | Each power (continuous) / interval power can be switchable |
Timer | 0~9999 times, can be preset |
Load power capacity | Single 24KVA |
Upper limit of output current | 82A, when it exceeds 82a, it will cut off automatically |
General | |
Test Contents | Appliance coupler/charging interface breaking capacity test Appliance coupler / charging interface normal operating life test |
Detection Function | An open circuit alarm can be realized during testing under load, and the cycles can be recorded real in time. |
Safety Protection | Ground protection, short circuit protection |