IEC 60598-1 IPX1/2/3/4/5/6/7/8 Waterproof Comprehensive Test System Water Ingress Testing
Product Overview:
Standard: according to IEC60598-1:2014, IEC60529:2013.
Samples and restrictions:
Electrical and electronic products, automobile and motorcycle parts, communication products, household appliances, outdoor lighting and signaling devices and other products.
Application: Test whether electronic and electrical products, automobile and motorcycle parts, household appliances, seals and lamps can ensure good performance of equipment and components in the environment of dripping, spraying, spraying, short-term immersion or long-term deep water immersion. The purpose is to verify Product shell protection performance when dripping, spraying, spraying or short-term immersion in water at IPX1, IPX2, IPX3, IPX4, IPX5, IPX6, IPX7 and IPX8 levels.
Test principle: By controlling the flow of water supply to ensure that dripping, spraying or spraying water reaches the standard required speed, and by controlling the depth and immersion time of the sample in the water to reach the standard equivalent pressure, the test equipment can produce uniform pressure on the entire surface of the sample shell. water flow or water pressure.
Structure and features:
This device consists of a dripping mechanism, a swing pipe rain mechanism, a water spray mechanism, a water immersion tank, a pressure water-tight container, a turntable and an electrical control cabinet. The drip tank bracket is wall-mounted and is controlled by a motor to automatically rise and fall, with an anti-fall function; one end of the swing tube mechanism is hung on the wall, and the other end is fixed on the floor support frame, and is driven by the motor to swing left and right; the water spray mechanism is installed on the bracket; immersed in water The box and electrical control cabinet are made into a whole, and the hanging basket carrying the sample is lifted and lowered by an electric hoist; the pressure water-tight container is placed separately and connected to the control cabinet and water tank; the load turntable is adjustable in speed and is used for IPX1-6 testing , the turntable can be tilted 15°, and is equipped with a water filtration and cleaning device to prevent pinhole clogging. This system has an open structure.
Usage environment:
Power supply: AC380V±5%/50Hz, 15KW
Use place: temperature 15-35°C, relative humidity 25%-75%, atmospheric pressure 86~106kpa (860mbar-1060mbar), the ground must be flat, with lighting, with waterproof leakage switch (or socket), water inlet and drainage functions good
Water source: clean water or tap water without impurities, equipped with water cleaning and filtering device
Structure:
The test equipment consists of a drip mechanism, an oscillating mechanism, a water jet mechanism, an immersion tank, an IPX8 pressure watertight container, an electrical control cabinet and a turntable. The bracket of drip box is wall-hanging and with anti-drop function, which can lift automatically controlled by motor. One end of the oscillating mechanism is mounted on the wall, and the other end of the oscillating mechanism is fixed on the floor support, the tube is caused to oscillate by motor driving. The nozzle is fixed on the floor stand support. The water tank and electrical control part are integrated, the sample basket lifting is driven by electric hoist. The rotation speed of turntable is adjustable, used for IPX1 ~IPX6 test, and can be tilted 15°, used for IPX2 test. The test equipment is equipped with a water filter cleaning device to prevent pinhole blockage. This whole system adopts open type structure.
Technical parameters:
1. Technical parameters of intelligent electrical control cabinet and immersion tank | |
Electrical control cabinet | 1. Flow detection: Electronic flow meter flow signal feedback. 2. Flow setting: Control cabinet screen setting. 3. Controller: Mitsubishi PLC. 4. Human-machine interface: 7-inch, color touch screen. 5. Control functions constant flow water supply, constant pressure water supply, vertical raindrop action control, swing pipe rain action control, water spray action control, stage action control, and test time control. 6. Protection functions: leakage protection, overload protection, short circuit protection. |
Scope of application | Suitable for IPX1-6 waterproof test water supply and control, IPX7 water immersion test, IPX8 pressure water tightness test |
Water supply method | Constant flow water supply, constant pressure water supply |
The water supply control process | After the user sets the flow or pressure value on the touch screen, the electronic flow meter or digital pressure gauge monitors the current value in real-time, reads it into the PLC through data conversion, and then adjusts the water pump speed through the frequency converter. The system has a large flow branch and a small flow Two-way water supply |
Large flow split | 1. Applied to IPX5/6 strong water spray test; 2. Flow range: 10-100L/min; 3. Flow accuracy: ±0.5L/min; 4. Flow meter: worm gear flow meter; 5. Water pump: stainless steel water pump; |
Small flow split | 1. Applied to IPX1/2/3/4 waterproof/UL water splash test; 2. Flow range: 1-10L/min; 3. Flow accuracy: ±0.5L/min; 4. Flow meter: type worm gear flow meter; 5. Water pump: stainless steel centrifugal water pump; 6. Pressure range: 0.1-3Kg/cm2; 7. Pressure digital display, using digital pressure gauge |
Immersion tank/water storage tank | 1. Can be used for IPX1-6 water supply testing, IPX7 water immersion testing, and IPX8 pressure water tightness testing; 2. Volume: 500L; 3. Box internal dimensions: W600mmXD600mmXH1400mm. 4. Observation window: tempered plexiglass window; 5. Window size: W200mmXH1250mm; 6. Depth scale: stainless steel scale; 7. Scale length: 1300mm, accuracy 1mm. 8. Liquid level control: float switch + overflow pipe |
Water supply pipeline | The equipment's water supply uses PVC hoses and is distributed to each equipment according to the on-site layout. It is controlled by an electromagnetic water valve at each equipment. A drainage valve is installed in the water supply pipeline. After the test is completed, the accumulated water in the water pipe will be automatically removed. |
Filter | Stainless steel shell, fine filter element |
2. Technical parameters of IPX1/2 vertical dripping mechanism | |
Dripping test area | WD=1000×1000mm, other sizes can be customized |
Dripping height | The distance between the needle and the sample is automatically measured 200mm through an infrared sensor. |
Dripping speed/water flow rate | 1+0.5 0mm/min or 3+0.5 0mm/min Switchable, digitally controlled rainfall technology |
Dripping pinhole diameter | Φ0.4mm |
Drip hole spacing | 20mm×20mm |
Drip tank lift | Motor driven, 1100-1800mm adjustable, screw guide rail ensures smooth lifting and self-locking |
Test time | 0-99.9min, can be preset |
3. Technical parameters of IPX3/4 swing pipe rain shower mechanism | |
Swing tube specifications | R200, R400, R600, R800, R1000, R1200, R1400, R1600mm optional, made of stainless steel |
Rain pinhole diameter | Φ0.4mm |
Pinhole distribution | Angle IPX3: 120°; IPX4: 180°, hole spacing 50mm |
IPX3/4 switching | By switching between blind hole needles and through hole needles, different tests from IPX3 to IPX4 can be realized without replacing the swing tube. |
Swing angle | IPX3:120°(±60°); IPX4:350°(±175°) |
Swing speed | IPX3: 4 seconds/time (2×120°); IPX4: 12 seconds/time (2×350°); |
Swing pipe rainwater flow | 1-10L/min adjustable, using digital control rainfall technology |
Waterproof turntable | Diameter: Φ600mm, can tilt 15°, rotates at 1r/min, equipped with lift able support frame, load-bearing ≤50kg |
Test time | 0-99.9min, can be preset |
4. Technical parameters of IPX3/4 handheld sprinkler mechanism | |
IPX3/4 sprinkler head parameters | Outer diameter Ф102mm, spherical diameter SФ75.5mm, 1 pcs middle hole, 24 pcs holes in the inner two circles with an angle of 30°, and 96 pcs holes in the outer four circles with an angle of 15°, a total of 121 pcs holes, aperture Ф0.5mm, made of brass |
Water flow | 10L/min±5%, adjustable Rota meter, optional electronic flow meter |
Pressure | 50~150Kpa, pressure gauge range 0~0.25Mpa |
Movable baffle | Removable |
Sprinkling direction | The bracket can adjust the water spray angle and shares the same bracket with the water spray mechanism. |
Test time | 0.01S~99.9 minutes, can be preset |
5. Technical parameters of IPX5/6 handheld water spray mechanism | |
IPX5/6 water spray nozzle parameters | IPX5:Ф6.3mm;IPX6:Ф12.5mm |
Water jet flow | IPX5: 12.5±0.625L/min; IPX6: 100±5 L/min, manually adjustable (Rota meter), optional electronic flow meter |
Spray distance | 2.8m (the distance between the nozzle and the center of the turntable, the standard requirement is 2.5-3m) |
Water spray direction | The bracket can adjust the water spray angle |
Fixed way | The sprinkler head and water spray nozzle are mechanically fixed on the bracket |
Pressure gauge | 0~0.25MPa can display |
Test time | 0.01S~99.9 minutes can be preset |
6. Technical parameters of the IPX7 immersion tank | |
Water tank volume and dimensions | Inner box WDH=600×600mm×1400mm, 500L |
Maximum test water depth | 1200mm, with scale display, minimum scale 1mm |
Water depth adjustment method | Turn on the touch screen and observe the water level scale |
Hanging basket size | Stainless steel hanging basket WD=500×500mm |
Lift control | The electric hoist controls the lifting of the hanging basket |
Test time | Self-control |
Observation window | Tempered machine glass window, window size: W200mmXH1200mm |
7. Technical parameters of IPX8 pressure water tightness testing mechanism | |
Operation method | Preset parameters, automatic pressure increase, automatic pressure release when the time is reached |
Water tank internal and external dimensions | Inner box Ф600×1200mm, outer box WDH=800×980mm×1850mm |
Water depth test range | 0-50 meters |
Air pressure corresponding adjustment range | 0-0.5MPa, automatically adjusted through pressure sensor, accuracy 0.001MPa |
Safety valve exhaust pressure | 0.55MPa |
Test time | 0-9999min |
Safety protection | Phase sequence protection, leakage protection, water shortage protection, abnormality protection, safety valve overpressure protection |