540L Industrial Automatic Ultrasonic Cleaner With Temperature Range 20-80℃
Skymen 540L Industrial Automatic Cleaner with Temperature Range 20-80℃
Automatic Ultrasonic Cleaning Line Machine's Principle
The principle of fully automatic ultrasonic cleaning machine is mainly to transform the power of the power, the sound of the power ultrasonic frequency source, and convert it into a mechanical vibration, and radiate the cleaning liquid in the groove to the ultrasonic by cleaning the groove wall. Due to the radiated ultrasound, the micro -bubbles in the liquid in the groove can keep vibration under the action of sound waves. When the sound pressure or the sound strength reaches a certain degree, the bubbles will swell rapidly, and then they suddenly close. In this process, the instantaneous shock waves of the bubbles were closed, which caused the pressure of 1012-1013Pa around the bubbles and the temperature adjustment. Steam -type emptiness has a direct impact on dirt. On the one hand, the adsorption of the surface of the dirt and the surface of the cleaning part, on the other hand, can cause the fatigue destruction of the dirt layer and be separated. Drilling the "vibration vibration and falling off the dirt layer. Due to the vacuum effect, the two liquids quickly dispersed and emulsified in the interface. When the solid particles were wrapped in oil and attached to the surface of the cleaning piece, the oil was emulsified and the solid particles fell off by themselves. When spreading in the cleaning solution, the acoustic pressure of positive and negative transformations will be generated to form a shooting flow and impact cleaning parts. At the same time, because the non -linear effect will generate sound and micro sound flow, ultrasonic vacuum will produce high -speed on the solid and liquid interface. Microcarflow, all these functions can destroy dirt, remove or weaken the boundary dirt, increase stirring and diffusion, accelerate the dissolution of soluble dirt, and strengthen the cleaning effect of chemical cleaning agents. It can be seen that any of the places where the liquid can be immersed and the sound field exists has a cleaning effect, and its characteristics are suitable for cleaning of parts with very complicated surface shapes. Especially after using this technology, the amount of chemical solvents can be reduced, thereby greatly reducing environmental pollution.
Automatic Ultrasonic Cleaning Line Machine's Specification:
1 | Model | JTM-4096AD | |
2 | 1st Chamber
| Function | Ultrasonic cleaning + Filter+ Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 700*500*500mm | ||
Tank Capacity | 175L | ||
Transducer | 48pcs | ||
Ultrasonic Power | 2400W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Filter | 1 set, connect with 1st tank | ||
Size of filter tank | 500*300*300mm | ||
Filtet element precision | 5/10μ | ||
Generator | 1pcs | ||
Generator power control | 2400W | ||
Basket | Yes | ||
Basket load | 150KG | ||
3 | 2nd Chamber | Function | Ultrasonic cleaning + Bubbling + Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 700*500*500mm | ||
Tank Capacity | 175L | ||
Transducer | 48pcs | ||
Ultrasonic Power | 2400W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Bubbling system | Yes, air compressor is provided by user | ||
Generator | 1pcs | ||
Generator power control | 2400W | ||
Basket | Yes | ||
Basket load | 150KG | ||
3 | 3rd Chamber | Function | Hot air drying tank |
Inner tank dimension | 600*500*450mm | ||
Turbines power | 750W | ||
Dryer power | 3000W | ||
4 | Working way of machine | Working way | Full automatic |
Loading and unloding platform | Yes | ||
Moving way of basket | By mechanical arm | ||
Control way | PLC touch screen | ||
5 | Warranty | 1 year warranty for spare parts, all life technical support | |
6 | Certificate | CE, RoHS; FCC, REACH | |
7 | Production time | 35 working days after deposit |
Automatic Ultrasonic Cleaning Line Machine's Cleaning process: (cleaning direction: from left to right)
Automatic Ultrasonic Cleaning Line Machine's Working Way
The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations .
Automatic Ultrasonic Cleaning Line Machine's Same series with different size for your choice:
Model | Size of every tank | Tank Volume | Ultrasonic | Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
JTM-3144AD | 1000X600X600 | 360L*3 | 3600W | 9000W*2 | 750W | 144pcs |
JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Automatic Ultrasonic Cleaning Line Machine's Images:
Automatic Ultrasonic Cleaning Line Machine's Clean effect:
Automatic Ultrasonic Cleaning Line Machine's Application
In all cleaning methods, fully automatic ultrasonic cleaning is the most efficient and best effect. The reason why ultrasonic cleaning can achieve this effect is closely related to its unique working principle and cleaning method. We know that in production and life, there are many things that need to be cleaned, and there are many types and links that need to be cleaned. When the requirements are met, even the steam cleaning and high -pressure water shooting can not meet the demand for higher cleanliness. Ultrasonic cleaning can achieve fungal bacteria, dissolved organic pollutants, and prevent over corrosion.
Therefore Widely used in various industries:
(1) The mechanical industry: removal of rust -proof oil; cleaning of quantity; oil and rust removal of mechanical parts; cleaning of engines, carburetor and automotive parts; Cleaning and so on.
(2) Surface treatment industry: oil removal and rust removal before electroplating; cleaning before plating; phosphorus treatment; clearing carbon accumulation; removing oxide skin; removing polishing paste; metal workpiece surface activation treatment, etc.
(3) The instrumental industry: cleaning before the high cleanliness of precision parts, etc.
(4) Electronic industry: printing line boards removing rosin, welded spots; cleaning of mechanical electronic parts such as high -voltage contacts.
(5) Medical industry: cleaning, disinfection, sterilization, and cleaning of experimental utensils.
(6) Semiconductor industry: High cleanliness cleaning of semiconductor chips.
(7) The head of the watch and the decoration industry: remove the mud, dust, oxidation layer, polishing cream, etc.
(8) Chemistry, biological industry: cleaning and dirt of experimental utensils.
(9) Optical industry: oil removal, sweat removal, and gray of optical devices.
Automatic Ultrasonic Cleaning Line Machine's History:
Skymen was founded in 2007, Skymen Group is an ultrasonic cleaning equipment manufacturer integrating R &D, production, sales and service .It
specializes in providing ultrasonic cleaning technology solutions for global customers , and is committed to becoming a world-leading
"ultrasonic cleaning equlpment Comprehensive service provider of the whole value chain".
Rooted in the ultrasonic cleaning industry for more than ten years, Skymen Group has been focusing on the research and development
of comprehensive services for ultrasonic cleaning technology-related products . It is a national high-tech enterprise and a *specialized
and special new enterprise* in Shenzhen. It has several subsidiaries such as Shenzhen Skymen, Guangdong Skymen, Guangzhou
Kemeng. Shaoguan Skymen, Skymen Acoustics Group (Hong Kong). etc., which are distributed in various parts of South China. It has
passed ISO9001, ISO 1400 1. etc., and has various There are highly educated and high-tech personnel, there are many well-known
brands, and more than 100 patents have been successfully applled .The products mainly include industrial equipment, commercial
equipment, and household health ultrasonic cleaning machines, which are widely used in factory manufacturing. medical treatment,
plastic products, transportation, electronic products, new energy and other major fields. Customers are located in more than 100
countries and regions around the world.
More than ten years of rapid development has enabled the company to gradually establish a complete sales system, forming the
corporate characteristics of rich products, convenient supply, reasonable prices, and global services . In the future, Skymen people will
be more forging ahead, pioneering and innovating , in order to implement the company's vision of "gradually becoming a respected
international and diversied century-old enterprise" and "making the world cleaner and human beings healthier; creating beauty and
serving The mission of "society" is unremitting efforts, and it is also making unremitting efforts to build the world's leading "integrated
service provider of the whole value chain of ultrasonic cleaning equipment"