Skymen provides multi-stage Automatic Ultrasonic Cleaning Line Machine, high purity deionised water rinsing, multi-frequency variable power ultrasonics, and hot air drying to remove organic residues down to ppb (parts per billion) levels and particulate contamination to 0.1 microns
The process is well established for high specification, high volume cleaning applications, including computer disk drive (HDD) components such as base castings, top covers and head stack assemblies (HSAs) for the world's leading Hard Disk drive manufacturers.
Multi-head Autotrans automation with pick and place operation allows each Autotrans head to release baskets in process tanks while performing other transfers. Autotrans program intelligence continuously monitors basket positions to maximise throughput and system integrity.
Automatic Ultrasonic Cleaning Line Machine's Specification:
1 | Model | JTM-4096AD | |
2 | 1st Chamber | Function | Ultrasonic cleaning + Filter+ Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 700*500*500mm | ||
Tank Capacity | 175L | ||
Transducer | 48pcs | ||
Ultrasonic Power | 2400W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Filter | 1 set, connect with 1st tank | ||
Size of filter tank | 500*300*300mm | ||
Filtet element precision | 5/10μ | ||
Generator | 1pcs | ||
Generator power control | 2400W | ||
Basket | Yes | ||
Basket load | 150KG | ||
3 | 2nd Chamber | Function | Ultrasonic cleaning + Bubbling + Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 700*500*500mm | ||
Tank Capacity | 175L | ||
Transducer | 48pcs | ||
Ultrasonic Power | 2400W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Bubbling system | Yes, air compressor is provided by user | ||
Generator | 1pcs | ||
Generator power control | 2400W | ||
Basket | Yes | ||
Basket load | 150KG | ||
3 | 3rd Chamber | Function | Hot air drying tank |
Inner tank dimension | 600*500*450mm | ||
Turbines power | 750W | ||
Dryer power | 3000W | ||
4 | Working way of machine | Working way | Full automatic |
Loading and unloding platform | Yes | ||
Moving way of basket | By mechanical arm | ||
Control way | PLC touch screen | ||
5 | Warranty | 1 year warranty for spare parts, all life technical support | |
6 | Certificate | CE, RoHS; FCC, REACH | |
7 | Production time | 35 working days after deposit |
Automatic Ultrasonic Cleaning Line Machine's Cleaning process: (cleaning direction: from left to right)
Automatic Ultrasonic Cleaning Line Machine's Working Way
The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations .
Automatic Ultrasonic Cleaning Line Machine's Same series with different size for your choice:
Model | Size of every tank | Tank Volume | Ultrasonic Power | Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
JTM-3144AD | 1000X600X600 | 360L*3 | 3600W | 9000W*2 | 750W | 144pcs |
JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Automatic Ultrasonic Cleaning Line Machine's Images:
Automatic Ultrasonic Cleaning Line Machine's Clean effect:
Automatic Ultrasonic Cleaning Line Machine's History:
Skymen was founded in 2007, Skymen Group is an ultrasonic cleaning equipment manufacturer integrating R &D, production, sales and service .It
specializes in providing ultrasonic cleaning technology solutions for global customers , and is committed to becoming a world-leading
"ultrasonic cleaning equlpment Comprehensive service provider of the whole value chain".
Rooted in the ultrasonic cleaning industry for more than ten years, Skymen Group has been focusing on the research and development
of comprehensive services for ultrasonic cleaning technology-related products . It is a national high-tech enterprise and a *specialized
and special new enterprise* in Shenzhen. It has several subsidiaries such as Shenzhen Skymen, Guangdong Skymen, Guangzhou
Kemeng. Shaoguan Skymen, Skymen Acoustics Group (Hong Kong). etc., which are distributed in various parts of South China. It has
passed ISO9001, ISO 1400 1. etc., and has various There are highly educated and high-tech personnel, there are many well-known
brands, and more than 100 patents have been successfully applled .The products mainly include industrial equipment, commercial
equipment, and household health ultrasonic cleaning machines, which are widely used in factory manufacturing. medical treatment,
plastic products, transportation, electronic products, new energy and other major fields. Customers are located in more than 100
countries and regions around the world.
More than ten years of rapid development has enabled the company to gradually establish a complete sales system, forming the
corporate characteristics of rich products, convenient supply, reasonable prices, and global services . In the future, Skymen people will
be more forging ahead, pioneering and innovating , in order to implement the company's vision of "gradually becoming a respected
international and diversied century-old enterprise" and "making the world cleaner and human beings healthier; creating beauty and
serving The mission of "society" is unremitting efforts, and it is also making unremitting efforts to build the world's leading "integrated
service provider of the whole value chain of ultrasonic cleaning equipment"