Skymen provides multi-stage aqueous ultrasonic cleaning, high purity deionised water rinsing, multi-frequency variable power ultrasonics, and hot air drying to remove organic residues down to ppb (parts per billion) levels and particulate contamination to 0.1 microns
The process is well established for high specification, high volume cleaning applications, including computer disk drive (HDD) components such as base castings, top covers and head stack assemblies (HSAs) for the world's leading Hard Disk drive manufacturers.
Multi-head Autotrans automation with pick and place operation allows each Autotrans head to release baskets in process tanks while performing other transfers. Autotrans program intelligence continuously monitors basket positions to maximise throughput and system integrity.
Automatic Ultrasonic Cleaner's Cleaning Specification:
1 | Model | JTM-3096AD | |
2 | 1st Chamber | Function | Ultrasonic cleaning + Filter+ Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 700*500*500mm | ||
Tank Capacity | 175L | ||
Transducer | 48pcs | ||
Ultrasonic Power | 2400W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Filter | 1 set, connect with 1st tank | ||
Size of filter tank | 500*300*300mm | ||
Filtet element precision | 5/10μ | ||
Generator | 1pcs | ||
Generator power control | 2400W | ||
Basket | Yes | ||
Basket load | 150KG | ||
3 | 2nd Chamber | Function | Ultrasonic cleaning + Bubbling + Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 700*500*500mm | ||
Tank Capacity | 175L | ||
Transducer | 48pcs | ||
Ultrasonic Power | 2400W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Bubbling system | Yes, air compressor is provided by user | ||
Generator | 1pcs | ||
Generator power control | 2400W | ||
Basket | Yes | ||
Basket load | 150KG | ||
3 | 3rd Chamber | Function | Hot air drying tank |
Inner tank dimension | 600*500*450mm | ||
Turbines power | 750W | ||
Dryer power | 3000W | ||
4 | Working way of machine | Working way | Full automatic |
Loading and unloding platform | Yes | ||
Moving way of basket | By mechanical arm | ||
Control way | PLC touch screen | ||
5 | Warranty | 1 year warranty for spare parts, all life technical support | |
6 | Certificate | CE, RoHS; FCC, REACH | |
7 | Production time | 35 working days after deposit |
Automatic Ultrasonic Cleaner's Cleaning Process(cleaning direction: from left to right)
Loading table - Ultrasonic cleaning - Rising cleaning - Hot air drying - Unloading table
Automatic Ultrasonic Cleaner's Working Way
The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations .
Automatic Ultrasonic Cleaner's Same Series With Different Size for Your Choice:
Model | Size of every tank | Tank Volume | Ultrasonic Power | Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
JTM-3144AD | 1000X600X600 | 360L*3 | 3600W | 9000W*2 | 750W | 144pcs |
JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Images:
Automatic Ultrasonic Cleaner's Features
Dirt, oil, lubricants, carbon, compared to traditional supersonic cleaners
Other types of dirt that accumulate on the object. Grooves, internal passages, hidden corners,
Seals and other hard-to-reach areas are easy to clean, so you can disassemble for hours
Reassemble complex parts. Save time and money.
Why Ultrasonic Cleaner ?
Cavitation, the collapse of millions of small air bubbles created by ultrasonic vibrations, releases high energy and tremendous detergency. This cleaning action gently but thoroughly removes dirt, oil and contaminants from all surfaces that come into contact with the cleaning solution. Ultrasonic cleaning can clean complex items that cannot be cleaned by hand because liquids can penetrate very small crevices.
Automatic Ultrasonic Cleaner's Application:
Electronic factory,utensil,hardware,machinery,communication,biological,mdical instrument,glasses,optical,textile,auto parts,ships,aviation,mining area,commercial cleaning
Kitchen industry, medical industry, electronic factory, molding factory, car workshop, diesel workshop, car industry, scientific laboratory, university, dental clinics, eyeglass shop, hardware tools shop.
Automatic Ultrasonic Cleaner's Cleaning Effect:
FAQ:
Q: What frequency is better for my parts?
A: Frequency is suggested based on pollutants in the objects.
28kHz frequency is stronger, better for car/motor/truckessel parts clean (remove oils, grease, pastes, etc. )
40kHz is better for pcb boards, electronic parts, etc.
Higher precision goods, higher frequency.
Q: Can ultrasonic cleaning damage parts?
A: Although the effect of thousands of implosions per second is very powerful, the cleaning process is safe. No damage to your daily objects.
Q: What cleaning solution should I use?
A:A large variety of different formulas designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to prevent unwanted reactions with the workpiece.
Q: Is rinsing after cleaning cycles?
A: Rinsing is recommended to remove any chemical residue that could be harmful to the part. Details can be rinsed right in your ultrasonic cleaner or in a clean water bath or in a separate sink tap, distilled or deionized water.