Automatic Ultrasonic Cleaner for Precision Electronic Parts With Hot Air Dryer
I intended to replace all the ball bearings in my 50+ year old Hendey Tool & Gage lathe. After purchasing a few replacements, I though it might be more practical to clean and then inspect the old ones. Only those in bad shape would be replaced.
I have a small ultrasonic cleaner and it has worked wonders on small items. If an ultrasonic cleaner is used, do the individual balls vibrate against the cage and inner race causing microscopic pitting on the surface of the balls which ruins the bearing? This concern came about due to the warnings about not spinning dry bearings (after cleaning but before application of grease or oil). What would be a easily obtainable solvent for removing the old grease? I don't want to use anything containing methylene chloride.
Specification sheet:
1 | Model | JTM-3216AD | |
2 | 1st Chamber | Function | Ultrasonic cleaning + Filter+ Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 39*35*24 inch | ||
Tank Capacity | 143 Gallon | ||
Transducer | 60pcs | ||
Ultrasonic Power | 3000W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Filter | 1 set, connect with 1st tank | ||
Filtet element precision | 5/10μ | ||
Generator | 2pcs | ||
Generator power control | 1500W | ||
Basket | Yes | ||
Basket load | 200KG | ||
3 | 2nd Chamber | Function | Ultrasonic cleaning + Bubbling + Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 39*35*24 inch | ||
Tank Capacity | 143 Gallon | ||
Transducer | 60pcs | ||
Ultrasonic Power | 3000W | ||
Heating Power | 6000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Bubbling system | Yes, air compressor is provided by user | ||
Generator | 2pcs | ||
Generator power control | 1500W | ||
Basket | Yes | ||
Basket load | 200KG | ||
3 | 3rd Chamber | Function | Hot air drying tank |
Inner tank dimension | 39*35*24 inch | ||
Turbines power | 750W | ||
Dryer power | 3000W | ||
4 | Working way of machine | Working way | Full automatic |
Loading and unloding platform | Yes | ||
Moving way of basket | By mechanical arm | ||
Control way | PLC touch screen | ||
5 | Warranty | 1 year warranty for spare parts, all life technical support | |
6 | Certificate | CE, RoHS; FCC, REACH | |
7 | Production time | 35 working days after deposit |
Working way
The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations.
Same series with different size for your choice:
Model | Size of every tank | Tank Volume | Ultrasonic Power | Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
JTM-3144AD | 1000X600X600 | 360L*3 | 3600W | 9000W*2 | 750W | 144pcs |
JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Images:
Clean effect: