Shenzhen Wanbo Hi-Tech Co., Ltd. adheres to the principle of sincerity, simplicity, pragmatism and modesty, adheres to the principle of seeking truth from facts, uses products as the medium, and adopts the new form of creating IP services as the business philosophy, we provide customers with solutions to realize the social value of the company and the team.
The function of AOI testing equipment is to detect PCBA board control defective products.
After the wave soldering of the DIP plug-in: more tin, less tin, tin hole, short circuit, pin not out, etc.
After SMT furnace: missing parts, misalignment, wrong parts, polarity reverse, breakage, pollution, less tin, more tin, short circuit, virtual soldering, etc.
Equipment separation line machine and online machine.
Offline models: X1 detection patch products, X3 detection plug-in products;
Online models: X5 camera photo detection patch products, X6 camera photo detection plug-in products.
AOI advantages:
1) Inspectable items:
After the wave soldering of the DIP plug-in: more tin, less tin, tin hole, short circuit, pin not out, etc.
SMT: missing parts, misalignment, wrong parts, polarity reverse, breakage, pollution, less tin, more tin, short circuit, virtual soldering, etc.
2) Powerful software features
◆Color extraction, statistical analysis ◆Character recognition (OCR) ◆Color distance analysis
◆IC bridging ◆Black and white specific gravity analysis ◆Luminance analysis
◆ Graphic similarity analysis ◆ CAD data import ◆ SPC statistics function
◆ Operation level management ◆ Barcode scanning ◆ Offline programming
◆CAD data function ◆Automatic identification and detection of the bottom surface ◆ Multi-panel detection
◆ Multi-machine interconnection ◆ Self-built component standard library ◆ It can generate and export daily, weekly and monthly reports
◆Can be connected to multiple maintenance stations
3) Precision mechanical structure design
◆High rigidity machine base, reasonable mechanical center of gravity, small vibration during operation, beautiful and generous appearance
◆Precision screw guide rail, wire rail
◆ Precision automatic fixture, easy and fast loading and unloading PCB
◆Exquisite assembly technology to ensure the stable use and long life of the whole machine.
4) Stable electrical control
◆Servo drive system, stable and mature
◆LS mature and stable motion control
◆EPIX advanced image capture and processing technology
◆OMRON stable various electrical devices, long service life
◆LAAP high-flexibility drag chain cable, the service life can reach 5 million to 8 million times
◆ Circuit stability, easy maintenance, safety.
Functional Specifications | |
Tested circuit board | SMT reflow furnace pre-reflow furnace, post-circuit board inspection, wave soldering pre-soldering, wave soldering post-circuit board inspection |
Detection method | Color extraction, statistical modeling, full-color image comparison, automatic setting of parameters according to different detection points (such as offset, polarity, short circuit, etc.) |
Camera | Full color smart digital camera |
Resolution/Visual Range/Speed | Optional: 25μm/Pixel FOV: 40.70mm X30.90mm Detection speed< 270ms/FOV Standard: 20μm/Pixel FOV: 32.56mm×24.72mm Detection speed<260ms/FOV Optional: 15μm/Pixel FOV: 24.42mm X18.54mm Detection speed< 240ms/FOV Optional: 10μm/Pixel FOV: 16.28mm X12.36mm Detection speed< 220ms/FOV |
light source | High brightness RRGB coaxial ring tower LED light source (color light) |
Programming mode | Manual writing, automatic framing, CAD data import and automatic correspondence libraries |
Remote control | Remote operation, viewing, starting or stopping machine running, modifying programs, etc. anytime, anywhere, anytime, anywhere through TCP/IP network |
Barcode system | Automatic camera recognition and transmission of Barcode (1D or 2D code), and multi-Mark function (including Bad Mark) |
Server mode | Using a central server, several AOI data sets can be centrally managed |
operating system | Windows7 Professional |
Check the result output | 22 inch LCD monitor |
System Specifications | |
PCB size range | 50×50mm(Min)~430×330mm(Max) |
PCB thickness range | 0.3 to 5 mm |
PCB clamping system edge clearance | TOP:3.5 mm Bottom:3.5 mm |
Maximum PCB weight | 3KG |
PCB flex | <5mm or 2% of PCB diagonal length |
PCB top and bottom net height | PCB Top Side: 30 mm PCB Bottom Side: 60 mm |
Conveyor system | Automatic opening and retracting of bilateral fixtures, automatic compensation of PCB bending deformation |
Conveyor height above the ground | 850 to 920 mm |
Conveyor flow / time | PCB moves in Y direction In/out time: 2.5 seconds |
X/Y platform driver | Screw motor driven, positioning accuracy < 20μm; The PCB is fixed and the Camera moves in the X direction |
Power supply/air pressure | AC230V 50/60 Hz less than 1KVA / not required |
Device weight | APPROX. 350KG |
Device form factor | 1070×900×1310mm (L×W×H) |
Ambient temperature and humidity | 10~35°C 35~80% RH (non-condensing) |
Equipment safety | Complies with CE safety standards |
Tip: The missing frame of the resistor is the same detection frame as the wrong part frame, which mainly detects silk screening.