The function of AOI testing equipment is to detect PCBA board control defective products.
After the wave soldering of the DIP plug-in: more tin, less tin, tin hole, short circuit, pin not out, etc.
After SMT furnace: missing parts, misalignment, wrong parts, polarity reverse, breakage, pollution, less tin, more tin, short circuit, virtual soldering, etc.
Equipment separation line machine and online machine.
Offline models: X1 detection patch products, X3 detection plug-in products;
Online models: X5 camera photo detection patch products, X6 camera photo detection plug-in products.
Tokyo Heavy Machinery is one of the important overseas subsidiaries of the JUKI Group, which was established in December 1994 in Shanghai, China, mainly engaged in the sales of JUKI placement machines.
Technical support, repair and maintenance. JUKI manufactures the placement equipment division, entered the field of placement equipment in 1987, and in 1987 JUKI developed the KP series of small universal placement machines.
KP-560, KP-620, KE-710/720 series (mechanical positioning) launched in 1993, KE-730/740 series (laser positioning) in 1995,
In 1997, KE-750/760 series placement machine was launched, KD-2077 was launched in 1998, and JUKI officially opened the era of medium-speed machines from 2000 to 2009.
In 2000, KE-2000 series was launched, high-speed placement machine KE-2010, high-speed universal placement machine KE-2020; 2001 high-speed placement machine KE-2030
. 2003 high-speed placement machine KE-2050, high-speed universal placement machine KE-2060; 2004 High Speed Module Placement Machine FX-1;
2005 new generation universal press CX-1; In 2007, JUKI ace placement machine was born, high-speed placement machine KE-2070, high-speed universal placement machine KE-2080;
2008 High-speed dispenser KD-2077, high-speed module mounter FX-2, high-speed module mounter FX-3;
2010-2017 JUKI entered the SMT line combination program
In 2010, the placement machine JX-100LED was entered, in 2011, the universal placement machine JX-200, the high-speed placement machine KE-3010, the high-speed universal placement machine KE-3020,
High Speed Module Mounter FX-3R; 2013 LED placement machine JX-300LED, multitasking platform JM-20; 2014 High Speed Compact Module Placement Machine RX-6,
Substrate visual inspection machine RV-1; In 2016, JUKI high-performance module machine was born, and RX series high-speed compact module placement machine RX-7 was launched, high-speed compact module
Mounter RX-6R, High Speed Extension Mounter JX-350, Paste Solder Printing Machine RP-1, Substrate Visual Inspection Machine RV-2, 2017 Best Selling King RS-1 Born!
High speed intelligent module placement machine RS-1;
March 2019 high-speed intelligent module placement machine RS-1R, high-speed intelligent module placement machine RX-7R
The classic models of JUKI placement machines are as follows:
FX-1 FX-3 FX-3R KE-750 KE-760 KE-2010 KE-2020 KE-2030 KE-2050 KE-2060
KE-2070 KE-2080 RX-6 RX-
7 FX-3RL FX-2 KE-3010 KE-3020 JX-100 JX-200 JX-30OLED JX-35OLED RS-1 RS-1R RX-7R JM-10 JM-20 JM-100;
JUKI full range placement machine KJ series
KE series KE-730/750/760, KE-2010/2020/2030/2050/2060/2070/2080 KE-3010/3020
FX series FX-1/ FX-2/ FX-3 are high-speed machines
RX-6 RX-7 FX-3RL
JX series LED special placement machine JX-100 JX-200 JX-300LED JX-350LED
KD-2077 High Speed Smart Placement Machine RS-1
JUKI KJ-01 KJ-02 KJ01 KJ02
Device parameters and configuration
Functional Specifications | |
Tested circuit board | SMT reflow furnace pre-reflow furnace, post-circuit board inspection, wave soldering pre-soldering, wave soldering post-circuit board inspection |
Detection method | Color extraction, statistical modeling, full-color image comparison, automatic setting of parameters according to different detection points (such as offset, polarity, short circuit, etc.) |
Camera | Full color smart digital camera |
Resolution/Visual Range/Speed | Optional: 25μm/Pixel FOV: 40.70mm X30.90mm Detection speed< 270ms/FOV |
light source | High brightness RRGB coaxial ring tower LED light source (color light) |
Programming mode | Manual writing, automatic framing, CAD data import and automatic correspondence libraries |
Remote control | Remote operation, viewing, starting or stopping machine running, modifying programs, etc. anytime, anywhere, anytime, anywhere through TCP/IP network |
Barcode system | Automatic camera recognition and transmission of Barcode (1D or 2D code), and multi-Mark function (including Bad Mark) |
Server mode | Using a central server, several AOI data sets can be centrally managed |
operating system | Windows7 Professional |
Check the result output | 22 inch LCD monitor |
System Specifications | |
PCB size range | 50×50mm(Min)~430×330mm(Max) |
PCB thickness range | 0.3 to 5 mm |
PCB clamping system edge clearance | TOP:3.5 mm Bottom:3.5 mm |
Maximum PCB weight | 3KG |
PCB flex | <5mm or 2% of PCB diagonal length |
PCB top and bottom net height | PCB Top Side: 30 mm PCB Bottom Side: 60 mm |
Conveyor system | Automatic opening and retracting of bilateral fixtures, automatic compensation of PCB bending deformation |
Conveyor height above the ground | 850 to 920 mm |
Conveyor flow / time | PCB moves in Y direction In/out time: 2.5 seconds |
X/Y platform driver | Screw motor driven, positioning accuracy < 20μm; The PCB is fixed and the Camera moves in the X direction |
Power supply/air pressure | AC230V 50/60 Hz less than 1KVA / not required |
Device weight | APPROX. 350KG |
Device form factor | 1070×900×1310mm (L×W×H) |
Ambient temperature and humidity | 10~35°C 35~80% RH (non-condensing) |
Equipment safety | Complies with CE safety standards |
Tip: The missing frame of the resistor is the same detection frame as the wrong part frame, which mainly detects silk screening.