Does there appear the following phenomenon in our production:
1:It can not find out reason for counting on missing or damage of components;
2: After the technician's placement machine program is set up, there are still a large number of components that are biased or misplaced; additional equipment is added for no leakage, and labor is increased.
3:Does it happens often by alarm from the machine, and nozzle tape with components;
4:Does it happens after confirmed the machine works normally but produce of large failed products.
5:Does it happened the number of downtimes affects production capacity.
6:Does it happened that rise cost by purchasing new nozzles because of big consumable of nozzles.
Do you know the damage caused?
The nozzle is stuck with solder, flux and glue, which can cause abnormalities.
Reduce Mounting Precision;
Increase Drop Off Chips;
Sliding when the chip is adsorbed;
The nozzle is brought back to the chip;
Reduce produtions capacity ;
Correction board addition;
Scrap nozzles will be increase
Delay operation Due to the abnormal of SMT machineProduction;
The Reason: abnormal suction nozzle
To solve the problem of abnormal suction nozzle clogging, we always focus on suction nozzle cleaning research, from the birth of the first generation to the fourth generation of suction nozzle cleaning machine, the cleaning quality and cleaning efficiency leap improve degree of automation.
The fourth generation of suction nozzle cleaning machine characteristics
1: Cleaning 36 nozzles at a time (requires a few tens of seconds)
2: Cleaning fluid secondary filtration cycle, (solving frequent problems of adding cleaning fluid and treating waste liquid)
3:Cleaning does not require a gas source, use when dry, (solves the dependence of ordinary cleaning machine quality on air pressure)
4:Automatically add cleaning fluid and automatically remove waste liquid (to increase automation and reduce labor costs)
5:All brand nozzles are compatible
6:Dynamic cleaning
Compared with traditional cleaning methods
Brand | FSR-36S(our company) | FSR12-24(our company) | Other company model | Ultrasonic cleaning | Note Liquid +Blow Type | Slender Needle Stab |
Cleaning Effect | ◎ | ◎ | △ | △ | △ | △ |
Cleaning fluid | Industrial pure water | Industrial pure water | Industrial pure water | Chemical solutions | Chemical solutions | N |
Odor | N | N | N | Y | Y | N |
The working environment | ◎ | ◎ | △ | X | X | X |
Environmental countermeasures | ◎ | ◎ | △ | X | X | ◎ |
Small Nozzle | ◎ | ◎ | X | X | X | X |
Black coating | protect | protect | N | N | △ | △ |
reflector | protect | protect | △ | N | △ | △ |
QR code | protect | protect | △ | N | △ | △ |
Note: | ◎: excellent | △: general | X: Bad | N: No | Y: Yes |
Spec:
Size | LXWXH | 1200X570X500 |
Weight | 50KG | |
Cleaning Fluid | Cleaning Fluid Type | Indutria pure water |
Consumption | ≤50CC/H | |
Air Supply | Compressed Air | |
Applicable Fluid | The range of pressure when cleaning | |
Injection Pressure | 0.8~1.2Mpa | |
Air Consumption | Below 100 nl/min | |
Power | Valtage | AC200-240V |
Nominal Power Consumption | Max 600W | |
Nozzle tray | Spec. | 36 pcs |
Cleaning Objection | SMT nozzle | 01005-2125 |