100m Led strip mounter 136 nozzles with 500K
Features
High Accuracy Magnetic Linear Motor + Panasonic Servo Motor
136 heads 136 feeder stations Four Arm four module , 34 nozzles for each mounting part. Part A or part B can be mounted separately or synchronously.
Vision alignment, Mark correction
Calibration automatically, high precision, available for RGB
Capacity can Reach 500000 CPH
Parameter
Dimension (L*W*H) | 3454*3035*1777 mm |
Total weight | 3100kg |
PCB Length width | 250mm*any length |
PCB thickness | 0.1-0.5mm |
PCB clamping | Vacuum adsorption, cylinder splint, adjustable track width |
No.of feeders station | 136 PCS |
No.of head | 136 PCS |
Mounting speed | 500000 CPH |
Components | LED3014/3020/3528/5050,Capacitance, resistance, bridge stack, etc |
Operating environment | 9.6 KW |
LED Flexible Strip Production Process
Step 1 | Loader Machine | Sending the FPCB roll to printer machine |
Step 2 | Semi-automatic Stencil Printer | Printing the solder paste on the flexible PCB |
Step 3 | Buffer Stage | Buffer and transport the flexible PCB to pick and place machine |
Step 4 | Pick and Place Machine | Mounting LED chips and components on flexible PCB |
Step 5 | Transportation Belt Line | Transport the flexible PCB to reflow oven |
Step 6 | Reflow Oven | Heating the solder paste with FPCB to welding the components on FPCB |
Step 7 | Unloader Machine | Rewinding the finished Flexible strip |
Packaing
All machines are packed with vacuum and wooden packing like the one in the pictures.
Step 1. Film packaging
Prevent the machine from dust ,water,crash and shaking.
Step 2. Add foam+film packaging
Double safe protection,Prevent the machine from crash and shaking.
Step 3. Unique tin foil packaging
Add tin foil packing can prevent the film from scratch broken.
Step 4. customized Strong wood carton packing
The customized strong wood packing for ocean ship,The machines are fix oi in the wood carton, effectively prevent collision and shock.
1. LED bulb factory
2. LED display factory
3. LED Tube factory
4. LED Strip light factory
etc......
SMT detection
In LED lights making machine production, in addition to manual visual inspection, defects in the production process can also be detected by machines, such as AOI optical inspection.
The machine automatically scans the PCB through a camera, captures images, and compares the tested solder joints with qualified parameters in the database. And after image processing, inspect the defects on the PCB and display/mark the defects through the display, or automatically mark them out for repair. It adopts high-speed, high-precision vision processing technology to automatically detect various installation errors and soldering defects on the PCB board. PCB boards range from fine-pitch high-density boards to low-density large boards, providing in-line inspection solutions to improve production efficiency and soldering quality.
Automated Optical Inspection (AOI) will reduce defects and find and eliminate errors early in the assembly process for good process control. Early detection of defects will avoid sending bad PCBs to subsequent assembly stages, and will reduce repair costs and avoid scrapping non-repairable boards.
FAQ
Q1:Do you provide software updates?
For customers who buy our machine, we can offer free upgraded software for you.
Q2:Does our machine need air supply?
Yes, machine needs air supply.
Q3:This is the first time I use this kind of machine, is it easy to operate? We have English user manual and guide video to teach you how to use the machine.And also we'll arranger our overseas engineers to your factory for free installation and training.
Q4:How about the warranty? Provide one year warranty period. Outside the warranty period, we will have 1-2 free door-to-door services every year
Q5:How can I buy machine from you?
(1)Consult us on line or by e-mail;
(2)Negotiate and confirm the final price, shipping, payment method and other terms; (3)Send you the proforma invoice and confirm your order;
(4)Make the payment according to the method put on proforma invoice;
(5)We prepare your order in terms of the proforma invoice after confirming your full payment . And 100% quality check before shipping; (6)Send your order via express or by air or by sea.
Contact me
David whatsapp/wechat/Tel: +86 13827425982
E-mail: david@eton-mounter.com