Five Meter Rope Led strip light making machine
Five meters led strip light smt line
SMT line for led strip light, using different machine for different function and manufacturing step.
Printer-Mounter-Soldering oven machine. Here are mainly introduce the mounter machine for you .
For led strip light, the mounter machine is different with the standard pick and place machine model. LED strip light 5 meters is connect by the half meter or one meter, or could cut by the roll to rol led strip light. So ETON has specially design a high speed led chip mounter machine for led strip light. It could reach the capacity 250000 CPH, easy for 1000meters per hour. Here are the introduction of this mounter machine.
Main parameter of F9 pick and place machine
1. Dimension: 2700*2300*1550 mm |
2. Total weight: 1700 kg |
3. Max pcb size: 1200*330 mm |
4. No.of camera 5 PCS Digital camera |
5.Mounting speed reach 200000-250000 CPH |
Main part picture of F9 pick and place machine
There are the main smt machine part picture of F9 high speed led mounter machine
Finished led strip light and other led light picture share
F9 is widely apply to led strip light, led tube, led panel, led bulb, etc
FAQ
1. Could I buy only pick and place machine F9?
A: Yes, you could only buy pick and place machine from us. But for the whole line, need Printer machine, pick and place machine, reflow oven machine, conveyor machine.
2.I want to have higher capacity , how many machine should I add ?
A: For higher capacity, could add only Printer machine, conveyor machine and pick and place machine, Shared a reflow soldering machine.
Analysis of the main reasons for the placement machine throwing
In the SMT production process, how to control production costs and improve production efficiency is a matter of great concern to business owners and engineers, and these are closely related to the throwing rate of the placement machine. Let's talk about the throwing of the placement machine. material problem.
The so-called material throwing means that the placement machine does not stick the material after sucking the material, but throws the material into the throwing box or other places, or performs the above material throwing action without sucking the material. Throwing causes material loss, prolongs production time, reduces production efficiency, and increases production cost. In order to optimize production efficiency and reduce costs, the problem of high throwing rate must be solved.
The main reasons and countermeasures for throwing materials:
Reason 1: The suction nozzle is defective, the suction nozzle is deformed, blocked, and damaged, resulting in insufficient air pressure and air leakage, resulting in the inability to absorb the material, the material is not taken correctly, and the material is thrown out because the identification cannot be passed. Countermeasures: clean and replace the nozzle;
Reason 2: Problems with the identification system, poor vision, unclean vision or laser lens, debris interfering with identification, improper selection of identification light source and insufficient intensity and grayscale, and the identification system may be broken. Countermeasures: Clean and wipe the surface of the identification system, keep it clean and free of debris, etc., adjust the intensity and gray level of the light source, and replace the parts of the identification system;
Reason 3: Position problem, the reclaiming material is not in the center of the material, the reclaiming height is not correct (generally, it is subject to pressing down 0.05MM after touching the part), which causes the offset, the reclaiming material is not correct, there is an offset, and the identification corresponds to the corresponding The data parameters do not match and are discarded by the identification system as invalid materials. Countermeasure: adjust the reclaiming position;
Reason 4: Vacuum problem, insufficient air pressure, unsmooth vacuum air pipe channel, guide object blocking the vacuum channel, or vacuum leakage caused the air pressure to be insufficient and the material could not be picked up or dropped on the way to paste after picking up. Countermeasures: adjust the air pressure steeply to the required air pressure value of the equipment clean the air pressure pipeline, and repair the leaking air path;
Reason 5: There is a problem with the program, the parameter settings of the components in the edited program are incorrect, and the parameters such as the actual size and brightness of the incoming material do not match, causing the recognition to fail and it is discarded. Countermeasures: Modify the component parameters and search for the best parameter settings of the component;
Reason 6: The problem of incoming materials, irregular incoming materials, unqualified products such as pin oxidation. Countermeasures: IQC does a good job of incoming material inspection and contacts with component suppliers;