SEL POT-400 PCB soldering machine selective wave solder selective soldering machine ,Lead Free Wave Soldering Machine
方案优点概述:Advantageous:
(1)一体化全功能性机型,整个运动平台上集成了喷雾及焊接,占地空间紧凑.
Integrated full-functional model, the whole motion platform integrated spray and welding, compact space.
(2)PCB板固定不动,喷雾与焊接平台移动.
PCB plate fixed, spray and welding platform moving.
(3)高焊接品质,大幅提升焊接的直通率.
High welding quality, greatly improve the pass rate of welding.
(4)模块化设计,SMEMA在线运输,支持客户进行灵活组线.
Modular design of SMEMA online transportation, support customers for flexible line formation.
(5)全电脑控制,参数均在电脑上设定与保存.生成配置文件,便于追溯与保存.
Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,n2 temperature etc, best trace-ability and easy to get repeat soldering quality.
机器参数Machine specs
机器型号Machine name | SELPOT-400 |
机器总体General | |
机器尺寸dimension | L1510 x W1650 x H1650mm |
机器总功率general power | 10kw |
机器运行功率consumption power | 2--4kw |
电源power supply | 单相220V 50HZ |
净重net weight | 700KG |
空气源压力要求required air source | 3-5 Bars |
空气源流量要求required air flow | 8-12L/min |
氮气源压力要求required N2 pressure | 3-4 Bars |
氮气源流量要求required N2 flow | 大于2立方/小时 >2m³/hours |
氮气源纯度要求required N2 purity | >99.998% |
抽风量要求required exhausting | 500---800cbm/h |
治具与 PCB板carrier or PCB | |
治具carrier | Necessary |
过板最大尺寸 | L400 X W400MM 注:W为机器宽度方向 |
PCB板板边pcb edge | 3mm以上 |
控制与运输controlling & conveyor | |
控制系统controlling | 工控机+控制器 PLC + controller |
运输宽度conveyor width | 100-400MM |
运输方式conveyor type | roller conveyor |
运输厚度conveyor thick | 1----4mm |
PCB运输方向conveyor direction | 从左到右水平运输 Left to right |
PCB板上净空conveyor up clearance | 50MM |
PCB板下净空conveyor bottom clearance | 30MM |
运输承重conveyor load | 小于10kg |
运输导轨conveyor rail | 铝轨 Aluminum rail |
运输高度conveyor height | 900+/-30mm |
运动平台(喷雾)Motion table(fluxing) | |
运动轴motion axis | X, Y |
运动控制motion control | 闭环伺服控制 servo control |
定位精度position accuracy | + / - 0.05 mm |
机架类型chassis | 钢构焊接metal welding |
松香管理Flux management | |
喷雾喷嘴flux nozzle | 喷射阀jet valve |
喷雾耐用性nozzle durability | 不锈钢stainless steel |
助焊剂容量flux tank capacity | 3L |
助焊剂容器flux tank | 压力罐 pressure tank |
酒精容量alcohol tank capacity | 1L |
酒精容器alcohol tank | 压力罐 pressure tank |
预热部份Preheat | |
预热方式preheat method | 上下红外预热upper & bottom IR heating |
预热功率heater’s power | 6kw |
温度范围temperature range | 25--240c degree |
运动平台(焊锡) Motion table(soldering) | |
运动轴motion axis | X, Y, Z |
运动控制motion control | 闭环伺服控制 servo control |
运动马达motion motor | 松下电机与伺服 Panasonic servo motor |
滚珠丝杆ball screw | 上银 Hiwin |
定位精度position accuracy | + / - 0.05 mm |
机架类型chassis | 钢构焊接 metal welding |
焊锡部份solder pot | |
标准焊锡炉standard pot number | 1 |
锡槽容量solder pot capacity | 15 kg /炉 |
锡料温控solder temperature range | PID |
熔热时间melting time | 20--30 Minutes |
最高锡炉温度max solder temperature | 350 ℃ |
锡槽功率solder heater | 1.2kw |
焊锡嘴solder nozzle | |
小型波峰焊锡嘴nozzle dim | 定制形状customized |
锡嘴材料material | 合金钢high carbon alloy |
标配锡嘴standard equipped nozzle | 标配5个/炉(内径3mm, 4mm, 5mm, 6mm,8mm ) |
氮气管理N2 management | |
加热氮气N2 heater | 标配standard equipped |
氮气PID控制N2 temp range | 0 - 350 ℃ |
氮气消耗/锡嘴N2 consumption | 1-2m³/小时/锡嘴 1-2m³/h/pot |