High tech PLC control waste oil pyrolysis distillation to diesel plant
waste oil distillation plant can be applicable to all kinds of different feedstock ,typically as used engine oil,heavyfuel oil ,tire pyrolysis oil ,hydraulic oil,gear oil,
transmission oil etc. to convert those used lube oil into higt quality diesel fuel oil, heavy oil as well as gasoil and asphalt.
Project Details.
1. Used engine oil ,tyre pyrolysis oil , plastic oil , crude oil , sludge oil,furnace oil as input raw material.
2. Synthetic diesel as final product.
3. 10 ton distillation unit with latest integrated design, fast installation and easy operation.
4. Exclusive technology and Environmental friendly.
5. Heating fuel can be coal , wood , oil , gas and electricity.
SPECIFICATION OF Used Engine Oil Refining Machine | |
Capacity | 3 TON , 5 TON , 10 TON , 30 TON ... |
Working type | batch type and contnuous type |
Avaiable raw material | Pyrolysis oil ,used motor oil , furnace oil , mixed waste oil , hydrulic oil , sludge oil etc. |
Heating fuel | coal , wood , pyrolysis oil , natural gas |
Reactor raw material | Q245R steel plate , Q345R boiler steel plate or customized support |
Machine landing area | 300-400 square meter (various by different capacity) |
Operators | 2 workers per shift |
One batch time | 17.5-21.5 hours |
Life span | 550-750 batches |
Tyre feeding | Auto-feeding |
Space cover | 300-400sqm |
Used Oil Distillation plant works as follows:
1. Pump waste oil into distillation reactor by oil pump.
2. Heat the reactor, and the liquid oil will slowly become oil gas, oil gas will go through catalytic chamber and condenser, then diesel will be cooled out first by controlling the temperature over 150 Celsius degrees.
3.The gasoline will be cooled out when the temperature is below 150 Celsius degrees, the rest of the system is same as pyrolysis system.
1. Raw material:
a. Waste oil .example: waste diesel, waste oil residue etc.
b. rubber oil
c. plastic oil
d. waste original oil
e. waste engine/motor oil
2. Components of Equipment
A. Vertical reactor/Horizontal reactor
B. Reducer system
C. Condensation system
D. Collector
E. Oil collecting tank
F. Residue tank
G. Oil-gas separator
H. Water cooling system
I. Water seal
J. Pressure & Temperature monitoring gauge
K. Deodorization system
L. Efficient anti clog cooling system
M. Gas heating system (waste gas process system)
N. Smoke desulphurization and dust removal system
3.Production flow:
4. Products features:
a. Reduce pressure distillation technology
This new technology is better than original ordinary pressure distillation technology, which shows on purity, transparence, and lightness. This technology will do deodorization and destinke process to the raw material oil automatically by "dry type" reduce pressure distillation method, which can fall of the temperature of distill process and the oil output will higher 5%-10%.
b. Continuous produce 24-hours
24-hours raw material put into automatically according to oil output flow and reactor temperature.
c. High efficient gas heating system
During this process, it will produce a large amount of gas CH4-C2H6, which cannot be fluidity with normal temperature and pressure. Those gas will be fully burned in the special gun nozzle and produce a plenty energy.
d. Intelligence smoke dust removal system
The smoke dust removal system with intelligence desulphurization, have a special with bi-directional water impact cyclone dust remove room, which can ensure the smoke discharge amount meet governmental relative standards.3.Production flow:
4. Products features:
a. Reduce pressure distillation technology
This new technology is better than original ordinary pressure distillation technology, which shows on purity, transparence, and lightness. This technology will do deodorization and destinke process to the raw material oil automatically by "dry type" reduce pressure distillation method, which can fall of the temperature of distill process and the oil output will higher 5%-10%.
b. Continuous produce 24-hours
24-hours raw material put into automatically according to oil output flow and reactor temperature.
c. High efficient gas heating system
During this process, it will produce a large amount of gas CH4-C2H6, which cannot be fluidity with normal temperature and pressure. Those gas will be fully burned in the special gun nozzle and produce a plenty energy.
d. Intelligence smoke dust removal system
The smoke dust removal system with intelligence desulphurization, have a special with bi-directional water impact cyclone dust remove room, which can ensure the smoke discharge amount meet governmental relative standards.
Picture of final diesel
The pyrolysis oil with black color after distillation and remove color and smell , we will get synthetic diesel oil with yellow color , which can be used for diesel engines like trucks , tractors , ships etc.
End Product and its usage