5 ton High output scrap tyre recycling to oil machine tyre to oil pyrolysis plant for sale
From recycling waste tire plastic to fuel oil small pyrolysis plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Raw Materials and Final Products and Its Usage.
Raw materials: Waste tyres, waste rubber and waste plastics, etc.
Final products: Steel wires, fuel oil, carbon black and sync gas...
The usage of the final products:
Steel wires: 12%-15% from tyres, to be sold or reprocessed
Fuel oil: Widely used in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely used as industrial carbon black N774, N660, N330 or color carbon after deep-process.
Factory required
Working Power | 15-30KW ( Varies by Design and Capacity) | ||
Area Cover | 300 square meters (L*W*H= 30M*10M*7M) | ||
Labor need | 2-4 persons( Varies by Configurations) | ||
Processing Time | Loading 2 hours, Processing 8-9 hours, Discharge carbon and steel 1.5 hour (Take 12 tons/day as sample) | ||
Applicable Material | Waste tyre, Waste Rubber, Waste Plastic, all kinds of oil sludge, waste aluminiu, foil, electric cable, Waste Leather Offcut, Waste Acrylic(PMMA), etc... | ||
Heating fuel | Pyrolysis Oil, Natural Gas, Electric , Coal, Firewood . |
Characteristics of waste tyre pyrolysis plant
1. High oil output rate 45%--55% with special catalyst formula and high tech.
2. Rapid condensers and large cooling area,assure you get much more and higher quality oil. diversiform cooling system (condensers or pipe pond) can be choose according to client's willingnes.
3. Dust-removing device -four levels dust processing system make sure no any population and the output smoking is the spray .more environmental protection. no-pollution.
4. Double tail-gas recycling and burning system, saving energy.
5. Q245R boiler plate, high temperature resistance, thickness reaches 14mm,guarantee 4-7 years service lives. and optional plate is Q245R.
Main Parts of Pyrolysis Plant
Reactor
Burning Room
Gas Separator
Condensers
Oil Tank
Cooling Tower
Sync Gas Recycling System
Waste Gas Burner
Smoke Scrubbers
Carbon Black Discharging System
Safety system:
1. Auto welding to improve working efficient, ensure machine quality, avoid accident.
2. Special design to avoid the jam with X-ray test, ensure safety running.
3. Vacuum system ensures the whole line working well.
Environmental protection:
1. Dust and sulfur removal system remove smoke and sulfur.
2. The exhaust gas (include methane to butane) will be directly recycled to furnace for fuel, no gas pollution.
High oil yield:
1. Three cooling processes ensure the oil gas liquefied sufficiently.
2. Catalyst chamber ensure the raw material pyrolysis totally.