5ton 10ton 12ton Waste Scrap Truck Tyre Recycling To Fuel Oil pyrolysis plant

Waste tyre Pyrolysis Plant is applied for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every

country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.

Raw Materials and Final Products and Its Usage.

Raw materials: Waste tyres, waste rubber and waste plastics, etc.

Final products: Steel wires, fuel oil, carbon black and sync gas...

The usage of the final products:

Steel wires: 12%-15% from tyres, to be sold or reprocessed

Fuel oil: Widely used in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely used as industrial carbon black N774, N660, N330 or color carbon after deep-process.

Main Parts of Pyrolysis Plant

Reactor

Burning Room

Gas Separator

Condensers

Oil Tank

Cooling Tower

Sync Gas Recycling System

Waste Gas Burner

Smoke Scrubbers

Carbon Black Discharging System

Work Process

1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.

2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.

Factory required

Characteristics of waste tyre pyrolysis plant

1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.

2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.

3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.

4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.

5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.

6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.

7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.

8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.

Safety system:

1. Auto welding to improve working efficient, ensure machine quality, avoid accident.
2. Special design to avoid the jam with X-ray test, ensure safety running.
3. Vacuum system ensures the whole line working well.

Environmental protection:
1. Dust and sulfur removal system remove smoke and sulfur.
2. The exhaust gas (include methane to butane) will be directly recycled to furnace for fuel, no gas pollution.

High oil yield:
1. Three cooling processes ensure the oil gas liquefied sufficiently.
2. Catalyst chamber ensure the raw material pyrolysis totally.