Product Description:

Industrial explosion-proof design can be used for online analysis of chemical product production processes, suitable for continuous flow reactors and batch reactors.

In the realm of chemical, pharmaceutical, and materials engineering, the production processes necessitate a constant and vigilant analysis and monitoring of the various components involved. JINSP emerges as a pivotal player by offering on-site, online monitoring solutions tailored specifically for production environments. These innovative solutions facilitate in-situ, real-time, continuous, and rapid online monitoring of the diverse components present within reactions. This comprehensive and ongoing analysis plays a crucial role in determining the precise reaction endpoint, thereby ensuring that the process concludes at the optimal moment. Additionally, these advanced monitoring capabilities aid in the early detection of any abnormalities or deviations in the reaction, thus allowing for prompt corrective actions to be taken. This not only enhances the efficiency and safety of the production processes but also contributes to the overall improvement of product quality and consistency.

JINSP® RS2000PAT online Raman analyzers provide in situ, real-time, and continuous composition analysis of chemical processes in the production environment.

RS2000PAT analyzers are highly suitable for dangerous chemical processes including nitration, chlorination, fluorination, hydrogenation, diazotization, etc. Available with both continuous flow processes and batch processes. RS2000PAT analyzers help increase process understanding and boost product quality.

Advantages:

• In situ: no sampling required, avoiding contact with hazardous samples
• Real-time results: results provided within seconds
• Continuous monitoring: continuous monitoring throughout the entire process
• Intelligent: automatically provide analytical results
• Internet connectivity: timely feedback of results to the central control system

Technical Parameters:

Applications:

Li-ion battery industry
Research on the synthesis process of bis(fluoro sulfonyl)amide

Biopharmaceutical industry
Quality Control in Biofermentation Engineering

Fine chemical industry
Research on the process of producing furfuryl alcohol by hydrogenation reaction of furfural

For example: Product quality/Consistency Control in Large-Scale Production

In the large-scale production of chemical/biochemical processes, ensuring the consistency of product quality requires batch-by-batch or real-time analysis and testing of reaction products. Online monitoring technology can automatically check the quality control of 100% of batches due to its speed and continuity advantages. In contrast, offline detection techniques, frequently depend on sampling inspections, which expose non-sampled products to potential quality risks as a consequence of their intricate procedures and delayed outcomes.
Typical Users: Process production personnel in pharmaceutical and biopharmaceutical companies; production personnel in new materials and chemical enterprises.

Usage models:

The RS2000PAT, a versatile instrument designed for extensive use in industrial settings, offers two distinct methods for integration into large-scale production processes. The first method involves the utilization of an industrial immersion long probe, which is specifically engineered to plunge deep beneath the liquid surface of the reaction system. This probe is adept at penetrating the depths to monitor and analyze the various reaction components in real-time. This approach is particularly well-suited for applications within kettle-type batch reactors, where the ability to reach deep into the reaction mixture is crucial for accurate monitoring and control of the chemical processes taking place.

The second method of employing the RS2000 APAT-4 involves the use of a flow cell, which allows for the bypass connection of a probe for online monitoring. This setup is ideal for continuous flow reactors and other types of reaction vessels where the flow of materials is ongoing. By integrating the flow cell into the system, the instrument can provide continuous, real-time data on the reaction components as the materials flow through the reactor. This method ensures that any changes or adjustments needed during the reaction process can be made promptly, optimizing the efficiency and outcome of the chemical reactions.

Both methods of using the RS2000APAT cater to different types of reactors and production needs, making it a flexible and indispensable tool for industries that require precise monitoring and control over their chemical processes. Whether it's for batch or continuous flow systems, this instrument is equipped to deliver reliable and accurate data, ensuring that production goals are met with the highest standards of quality and efficiency.

FAQ:

Q1: This is the first time I use it, is it easy to operate?
A1:We will send you a manual and guide video in English, it can teach you how to operate the spectrometer. Also, our technicians will offer professional technical operation meetings.

Q2: Can you offer an operation training?

A2: Your technicians can come to our factory for training. Jinsp engineers can go to your place for local support ( installation, training, debugging, maintenance ).

A3: When you send us an inquiry, please kindly offer details with wavelength, detector, effective pixels, focal length, and so on. We will send you a quotation with details soon to your email.

Q4:If the spectrometer has a problem in my place, what could I do?
A4: The spectrometer has a one-year warranty. If it breaks down, our technician will figure out what the problem maybe, according to the client's feedback. We can repair for free within one year warranty.

Q5: What about quality assurance?
A5:We have a quality inspection team. All goods will go through quality inspection before shipment. We can send you pictures for inspection.