Machine Advantage
♦ Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability.
♦ Germany imported 5.0Mp industry camera
♦ The new light source design, effectively eliminate the NG parts.
♦Offline programming and debugging
♦Import control system to ensure high-precision equipment operation
♦The equipment can communicate directly with the NG BUFFER device and other equipment through the communication protocol
♦ Central server mode that gathers information from all the test machines to facilitate the integrated management of production. multi-machines need only one operator.
Various vector image algorithms to get the best inspection capability
The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
Germany imported 5.0 Mp industry camera
With a high color reproduction, collocation a high-resolution telecentric Lens, high NG identification, provide high-definition image output for the AOI.
Import Control System
All major components are used internationally renowned brands. In the premise of ensuring the stability and accuracy of the movement equipment, with high service life and low failure rate.
Multi machines one operator, intelligent communication
Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.
CATEGORY | ITEM | SPECIFICATION | ||||||
Recognition | Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms. | ||||||
Camera | Distal and high speed color CCD camera,Top: 5Mp, Bot: 5Mp. | |||||||
Lens | High-resolution Industrial telecentric Lens | |||||||
Resolution | Top: 20 um(25um/15um for option) | |||||||
Bot: 20 um(25um/15um for option) | ||||||||
FOV | TOP Max: 48.96mm×40.96mm | |||||||
BOT Max: 48.96mm×40.96mm | ||||||||
Lighting | Ring tower structure, high intensity RGBW flash lighting | |||||||
Per-Image Time | 200~450ms | |||||||
Inspection Capability | Missing, misaligned, skewed, tombstone, billboard, overturned, polarity, wrong, damaged, insufficient, pasting open, stain | |||||||
Inspection Item | 0201 chip (20um); 01005 chip (15um) | |||||||
Mechanism | PCB Conveyor | Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Orbit clearance: 900±20mm | ||||||
Conveyor Height | 900±20mm | |||||||
Communication port | Standard SMEMA | |||||||
PCB Size | 50×50mm -510×460mm | |||||||
Thickness | 0.5mm – 3.0mm | |||||||
Weight | Anti-static belt ≤3kg; Support:Custom Chain conveyor ≤10kg | |||||||
PCB Warp Tolerance | <2mm | |||||||
Component Clearance | Top≤50mm,Bottom≤50mm | |||||||
Driver | AC servo,Camera moves in the directions of X/Y. | |||||||
Orientation | <10um | |||||||
Moving Speed | Standard:500mm/s, Max:800mm/s | |||||||
Software
| Operation System | Microsoft Windows10 | ||||||
Characteristics | Basis on the vector calculation, the integrated use of color extraction(Color Extraction)extraction(Luminance Extraction)brightness and color space distance algorithm(Color Distance),the position and shape of mount components and solder joint positioning and accurate analysis,accuate and eliminate all kinds of bad points | |||||||
Operation | Graphic programming,English | |||||||
Network | NG adaptable, check and correct PCBA defects at repair station | |||||||
Controller | Computer | Industrial Computer, I7 CPU, Memory:32G, Harddisk:2TB | ||||||
Display | 22 inch TFT | |||||||
Communication | Adapt to TCP/IP and Microsoft network system | |||||||
Central Control | Support central information control, can remote control multiple same type AOI machines | |||||||
Other | Air Supply | 0.5MPA.80cm³/min | ||||||
Dimension | 135*135*170cm | |||||||
Weight | ~1560kg | |||||||
Power Supply | AC220V, 10%, single phase 5A 50/60HZ, power consumption 1800W | |||||||
Working Environment E | Temperature10-40℃, humidity 30-80% RH | |||||||
CATEGORY | ITEM | SPECIFICATION | ||||||
Recognition System
|
Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms. | ||||||
Camera | Distal high speed CCD 5M Pixel camera | |||||||
Lens | High-resolution telecentric Lens | |||||||
Resolution | 20um(15um for option) | |||||||
FOV | 48mm×40mm (20um) ,36×30mm(15um) | |||||||
Lamp-House | Ring tower structure,high intensity RGBW flash lighting | |||||||
0201 Chip | <7.6ms | |||||||
Per-image Time | 220~450ms | |||||||
Paste Printing Defects | Missing, overflow, insufficient, pasting open, stain | |||||||
Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | |||||||
Solder Defects | Overflow, insufficient, short solder, stain | |||||||
Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | |||||||
Inspection Items | 0201&0.4mmpitch (20um) 01005& 0.3mm pitch(15um) | |||||||
Mechanism System | PCB Conveyor | Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Orbit clearance: 900±20mm | ||||||
PCB Size | 50×50mm-400×330mm | |||||||
PCB Thickness | 0.5mm – 5.0mm | |||||||
PCB Warp Tolerance | <2mm | |||||||
Component Clearance | TOP≤30mm, BOT≤30mm | |||||||
Driver | AC server, camera moves in the directions of X/Y. | |||||||
Orientation | <10um | |||||||
Moving Speed | Standard:500mm/s,Max:800mm/s | |||||||
Soft System
| Operation System | Microsoft Windows10 | ||||||
Characteristic | Basis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction, Luminance Extraction ,Color Distance,for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points | |||||||
Operation | Graphic programming, English | |||||||
Computer | Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 2TB | |||||||
Display | 22 inch TFT | |||||||
Network | Multi machine control | The operator can control multi same machines in the control terminal | ||||||
Network | NG adaptable, check and correct PCBA defects at repair station | |||||||
Communication port | SMEMA, RS232,RJ45 | |||||||
Other
| Air Supply | 0.5MPA.40cm³/min | ||||||
Machine Dimensions | 100×96×160cm | |||||||
Weight | ~650kg | |||||||
Power Supply | AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W | |||||||
Working Environment | Temperature10-40℃, humidity 30-80% RH |