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Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Specifications
Brand Name :
Trintfar
Certification :
CE
Place of Origin :
China
MOQ :
1
Price :
10000~500000
Payment Terms :
L/C, D/A, D/P, T/T
Delivery Time :
60~90
Packaging Details :
Wooden brackets/wooden cases
Material :
Aluminum or Copper
Fin Thickness :
customizable
Cutting Length :
Customizable
Automation Level :
Fully Automatic
Description

The Steel Panel Radiator Production Line features high automation with servo motors, PLC control, multi-head gantry spot welding, and longitudinal/transverse medium frequency seam welding machines. It includes automatic loading/unloading, spot welding positioning, and seam welding edge sealing, ensuring efficient, stable production. Ideal for mass production of panel radiators.

  • Capacity config: 1000m/10h
  • Operators: 2-3 people
  • Equipment area: 60m*10m(L*W)
  • Equipment power distribution: 1600KVA (The actual total power used is about 1000KVA)
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

PRODUCT DESCRIPTIONS

Workflow

Work flow:Panel truss loading machine → Water channel ring loading and pressing machine → Turning and assembling machine 1 → Panel pre-spot positioning welding machine → Panel gantry multi-spot welding machine → Convection sheet pre-spot welding machine → Convection sheet gantry multi-spot welding machine → U-shaped line transfer conveyor → Long side double-head seam welding machine → Gantry double-head short side seam welding machine 1 → Gantry double-head short side seam welding machine 2 → Two-side cleaning and trimming machine → Shearing machine → Four-corner arc cutting machine → Turning and assembling machine 2 → Double-head three-way automatic welding machine → Support hook automatic welding machine → Automatic pressure airtightness detection machine → Discharging conveyor

Main equipments

Transformer Radiator Production Line Production Radiator Machine

Panel truss loading machine

Manual loading of stacked materials onto feeding platform cars using the boom car, with two material placement positions on each side.

Truss gripper automatically grabs materials from both sides of the plate car and places them on the conveyor line.

Center clamping positioning mechanism aligns the panel on the conveyor.

Servo-driven mechanism moves the board to the pre-spot welding machine for spot welding on both sides.

Water channel ring loading and pressing machine

The waterway ring uses vibrating plate feeding with a double-track system.

Two pressing heads on each side press the waterway rings on the front and rear sides.

Material transmission uses powered roller feeding.

Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

Turning and assembling machine

Quick and accurate flipping.

High-quality chains for transmission; 400W reduction motor as drive.

Gear reduction motor with sensor for precise turning positioning.

Automatic control, no manual intervention.

Consists of turning body, loading device, electrical console, operating system, and safety fence. Adapts to various product turning requirements, ensuring safe, smooth, and efficient material transfer between operations.

Panel pre-spot positioning welding machine

The panel automatically flows to the welding stop position on the conveyor rack, and welders on both sides start pre-spot welding.

Pre-spot welding required for only one row.

Uses 1 set of AC DN75 power supply.

Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

Panel gantry multi-spot welding machine

3 gantry multi-spot welding machines for welding.

Each unit has 18 sets of cylinder welding joints.

AC welding power source for welding one row of solder joints at a time.

High-speed servo linkage stepper feeds the gripper forward to supply the water channel plate.

Convection sheet pre-spot welding machine

Convection sheet manually loaded onto the online tooling guide.

Welding done using a gantry 4-head pre-spot welding machine.

Materials manually pushed into the first row of pre-pointed positions for welding.

Equipment automatically shifts for remaining welding points.

Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

Convection sheet gantry multi-spot welding machine

Pre-set Path: Convection sheet follows pre-set path into tooling guide.

Dual Gantry Welding: 2 gantry multi-spot welders.

Pneumatic Joints: 16 sets per unit.

AC Power Supply: AC & single-sided for row welding.

Servo Stepper: High-speed servo stepper feeds gripper for water channel plate.

U-shaped line transfer conveyor

Use roller conveyor rack to transfer materials in U-shaped layout.

Space Efficiency: U-shape saves space, optimizes process.

Ease of Operation: Smaller worker range, convenient, reduces intensity.

Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

Long side double-head seam welding machine

Simultaneous Welding: Weld both long sides at once.

Power Supply: 300KVA medium frequency AC for stable long-term welding.

Gantry double-head short side seam welding machine 2 Set

Use medium frequency AC welding power source to ensure highly stable welding for a long time.

Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

Two-side cleaning and trimming machine

Clean and trim the long-side welded products.

Shearing machine

Cutting Process: Perform cutting on required materials.

Cutter Material: White steel blade.

Cutting Method: Scissors cutting.

Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

Four-corner arc cutting machine

Corner Shaping: Cut sharp corners to form rounded edges.

Cutter Material: White steel.

Cutting Method: Hydraulic punching.

Double-head three-way automatic welding machine

Welding Power: Medium frequency MD80 power source.

Material Flow: Double-sided channels for docking and turning.

Conveying Method: Chain plate for material transport at three-way.

Automatic Feeding: Gripper and welding positioning for precise operation.

Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

Support hook automatic welding machine

Welding Power: Medium frequency MD40 power source.

Feeding Method: Clip-type stacking for material feeding.

Loading: Pneumatic gripper loads materials to welding position.

Automatic pressure airtightness detection machine

Test Pressure: 10 bar.

Test Method: Automatic pressure test in water tank.

Transformer Radiator Production Line Production Radiator Machine

Other informations

Product Details

Steel Panel Radiator Production Line U-shaped Return Layout Diagram

Transformer Radiator Production Line Production Radiator Machine

Production Results

Transformer Radiator Production Line Production Radiator Machine
NO Name Material Notes
1 Panel Cold rolled steel plate 1.1mm thickness
2 Convection plate Cold rolled steel plate 0.3mm thickness
3 Interface type 4x G 1/2 internal thread interface
4 Product length 400-3000 mm
5 Product width 300/400/500/600/900mm

Equipment Configuration List

NO Equipment name Model Quantity Unit
1 Panel truss loading machine HJ-0-0 1 set
2 Water channel ring loading and pressing machine YZJ-0-0 1 set
3 Turning and assembling machine 1 FZJ-0-0 1 set
4 Panel pre-spot positioning welding machine DN75-2C 1 set
5 Panel gantry multi-spot welding machine 10*DN60-36C 3 set
6 Convection sheet pre-spot welding machine 2*DN63-4C 1 set
7 Convection sheet gantry multi-spot welding machine 4*DN63-16C 3 set
8 U-shaped line transfer conveyor ZJG-0-0 1 set
9 Long side double-head seam welding machine 2*FVM300-2C 1 set
10 Gantry double-head short side seam welding machine 1 2*FVM300-2C 1 set
11 Gantry double-head short side seam welding machine 2 2*FVM300-2C 1 set
12 Two-side cleaning and trimming machine XBJ-0-0 1 set
13 Shearing machine JCJ-0-0 1 set
14 Four-corner arc cutting machine QJJ-0-0 1 set
15 Turning and assembling machine 2 FZJ-0-0 1 set
16 Double-head three-way automatic welding machine 2*MD80-2C 1 set
17 Support hook automatic welding machine 2*MD40-4C 1 set
18 Automatic pressure airtightness detection machine JCJ-0-0 1 set
19 Discharging conveyor SSJ-0-0 1 set

Water, Electricity, and Gas Configuration

Project Parameters
Total power distribution 1600KVA (The actual total power used is about 1000KVA)
Gas source pressure 0.6MPa
Water source pressure 0.15MPa~0.30MPa
Compressed air source requirements 1000L/min
Total water flow 1200L/min
Equipment occupancy length*width approx. 60m*10m
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Transformer Radiator Production Line Production Radiator Machine

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Product Detail
Brand Name :
Trintfar
Certification :
CE
Place of Origin :
China
MOQ :
1
Price :
10000~500000
Payment Terms :
L/C, D/A, D/P, T/T
Contact Supplier
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Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine
Transformer Radiator Production Line Production Radiator Machine

Shanghai Trintfar Intelligent Equipment Co., Ltd.

Verified Supplier
3 Years
shanghai, shanghai
Since 1995
Business Type :
Manufacturer
Main Products :
Spot Welding Machines, Energy Storage Welder, Customized Welding Machine
Total Annual :
5000000-50000000
Employee Number :
50~200
Certification Level :
Verified Supplier
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