1.What is intermediate crimped wire mesh and its features
Intermediate crimped can be divided into single intermediate crimped and double intermediate crimped. The single intermediate crimped means the weft wire is pre-crimped and the warp wire is directly woven. The double intermediate crimped means both the weft wire and warp wire is pre-crimped and then woven together.
Single or double intermediate crimp screen is similar to HH-CRIMPED A mesh, having the same type of crimped wires, but there have intermedate crimps in the apertures making wires moore rigid, allowing larger apertures with the same wire diameters. it is used in applications that need big aperture size and small wire diameter.
Pre-crimped process: Using the precision machine, the intermediate crimped wire is pre-crimped by the rotary dies. The pre-crimped wire can assure the spacing of the wires. When the wires are woven together, the structure can ensure the wires will lock firmly together at the intersections.
2.Weave Patterns comparison between Single & Double Intermediate crimped wire mesh
![]() |
|
![]() |
![]() |
1) the warp and weft wires are crimped with extra crimps or corrugations 2) superior rigidity and greater stability. 3) Inter crimping assures the proper locking of the warp and weft wires and adds rigidity and accuracy |
3.Part Specification for your referance
Inter Crimped Wire Mesh Used in coarse weaves of lighter gauge woven wire to provide greater stability, tightness of weave and maximum rigidity. Very common in wire mesh openings larger than 1/2" (12.7mm).and its common materials are STAINLESS STEEL AND GALVANIZED STEEL WIRE
Wire Gauge (Diameter) | Opening mm |
Open Area % |
Material | |
SWG | mm | |||
18 | 1.2 | 10 | 77.8 | SS/Galvanized |
16 | 1.5 | 10 | 75.6 | SS |
1.6 | 10 | 74.3 | Gal | |
1.5 | 12 | 79.0 | SS | |
1.6 | 12 | 77.8 | Gal | |
1.5 | 15 | 82.6 | SS | |
1.6 | 15 | 81.6 | Gal | |
14 | 1.9 | 10 | 70.6 | SS |
2.0 | 10 | 69.4 | Gal | |
1.9 | 12 | 74.5 | SS | |
2.0 | 12 | 73.5 | Gal | |
1.9 | 15 | 78.8 | SS | |
2.0 | 15 | 77.8 | Gal | |
1.9 | 18 | 81.8 | SS | |
2.0 | 18 | 81.0 | Gal | |
1.9 | 20 | 83.4 | SS | |
2.0 | 20 | 82.6 | Gal | |
1.9 | 25 | 86.4 | SS | |
2.0 | 25 | 85.7 | Gal | |
12 | 2.5 | 20 | 79.0 | SS |
2.6 | 20 | 78.3 | Gal | |
2.5 | 25 | 82.6 | SS | |
2.6 | 25 | 82.0 | Gal | |
2.5 | 30 | 85.2 | SS | |
2.6 | 30 | 84.7 | Gal | |
10 | 3.0 | 25 | 79.7 | SS |
3.2 | 25 | 78.6 | Gal | |
3.0 | 30 | 82.6 | SS | |
3.2 | 30 | 81.6 | Gal |
Intermediate Crimped Wire Mesh Specification for all materials that can be weaved | ||||
Opening | Wire Diameter | Open Area | ||
mm | Inch | mm | Inch | % |
5.0 | 0.197 | 1.0 | 0.039 | 69.44 |
0.9 | 0.053 | 71.82 | ||
0.8 | 0.031 | 74.32 | ||
0.7 | 0.028 | 76.95 | ||
0.6 | 0.024 | 79.72 | ||
6.0 | 0.236 | 1.0 | 0.039 | 73.47 |
0.8 | 0.031 | 77.85 | ||
0.6 | 0.024 | 82.64 | ||
7.0 | 0.276 | 1.4 | 0.055 | 69.44 |
1.2 | 0.047 | 72.87 | ||
1.0 | 0.039 | 76.56 | ||
0.8 | 0.031 | 80.54 | ||
8.0 | 0.315 | 4.0 | 0.157 | 44.44 |
1.6 | 0.063 | 69.44 | ||
1.4 | 0.055 | 72.43 | ||
1.2 | 0.047 | 75.61 | ||
1.0 | 0.039 | 79.01 | ||
0.8 | 0.031 | 82.64 | ||
10.0 | 0.394 | 2.0 | 0.079 | 69.44 |
1.8 | 0.071 | 71.82 | ||
1.6 | 0.063 | 74.32 | ||
1.4 | 0.055 | 76.95 | ||
1.2 | 0.047 | 79.72 | ||
1.0 | 0.039 | 82.64 | ||
12.0 | 0.472 | 2.0 | 0.079 | 73.46 |
12.7 | 1/2” | 2.6 | 0.102 | 68.90 |
2.3 | 0.091 | 71.68 | ||
2.0 | 0.079 | 74.64 | ||
1.8 | 0.071 | 76.71 | ||
1.6 | 0.063 | 78.87 | ||
1.4 | 0.055 | 81.13 | ||
1.2 | 0.047 | 83.48 | ||
15.0 | 0.591 | 3.0 | 0.118 | 69.44 |
2.5 | 0.098 | 73.47 | ||
2.0 | 0.079 | 77.85 | ||
16.0 | 0.630 | 3.0 | 0.118 | 70.91 |
20.0 | 0.787 | 4.0 | 0.157 | 69.44 |
3.6 | 0.142 | 71.82 | ||
3.2 | 0.126 | 74.32 | ||
3.0 | 0.118 | 75.61 | ||
2.9 | 0.114 | 76.26 | ||
2.6 | 0.102 | 78.31 | ||
2.5 | 0.098 | 79.01 | ||
2.3 | 0.091 | 80.44 | ||
2.0 | 0.079 | 82.64 | ||
1.8 | 0.071 | 84.17 | ||
25.0 | 0.984 | 4.0 | 0.157 | 74.31 |
3.5 | 0.138 | 76.94 | ||
3.0 | 0.118 | 79.71 | ||
2.5 | 0.098 | 82.64 | ||
25.4 | 1” | 4.8 | 0.189 | 70.74 |
4.4 | 0.173 | 72.65 | ||
4.0 | 0.157 | 74.64 | ||
3.6 | 0.142 | 76.71 | ||
3.2 | 0.126 | 78.87 | ||
2.9 | 0.114 | 80.56 | ||
2.6 | 0.102 | 82.29 | ||
2.3 | 0.091 | 84.08 | ||
2.0 | 0.079 | 85.93 | ||
30.0 | 1.181 | 5.0 | 0.197 | 73.46 |
4.0 | 0.157 | 77.85 | ||
3.5 | 0.138 | 80.19 | ||
3.0 | 0.118 | 82.64 | ||
2.5 | 0.098 | 85.20 | ||
35.0 | 1.378 | 4.0 | 0.157 | 80.53 |
38.1 | 1-1/2” | 5.8 | 0.228 | 75.32 |
5.3 | 0.209 | 77.07 | ||
4.8 | 0.189 | 78.87 | ||
4.4 | 0.173 | 80.37 | ||
4.0 | 0.157 | 81.09 | ||
3.6 | 0.142 | 83.48 | ||
3.2 | 0.126 | 85.10 | ||
2.9 | 0.114 | 86.35 | ||
2.6 | 0.102 | 87.63 | ||
40.0 | 1.575 | 5.0 | 0.197 | 79.01 |
4.0 | 0.157 | 82.64 | ||
3.0 | 0.118 | 86.53 | ||
2.5 | 0.098 | 88.58 | ||
50.0 | 1.969 | 5.0 | 0.197 | 82.64 |
4.0 | 0.157 | 85.73 | ||
3.0 | 0.118 | 88.99 | ||
50.8 | 2” |
4.Production show