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Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes
Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes
Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes
Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes
Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes
Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes
Specifications
Brand Name :
ABS-like Polyurethanes
Model Number :
Customized
Certification :
ISO9001 Certificate of quality system/16949
Place of Origin :
China
MOQ :
10 piece
Price :
USD 5-100 pieces,negotiable
Payment Terms :
T/T, Western Union,Paypal
Supply Ability :
100000 piecs one weeks
Delivery Time :
9-15 works day
Packaging Details :
1.Use boxes made of corrugated cardboard,Wrap with bubbles facing inward or Custom wooden cases larger than 25KG. 2.Custom blister box.
Surface finish :
Brushed, Anodizing,Passivating,Nickle plated,Chrome plating,Plating,zinc plated,electroplating,electroless plating and so on
Keyword :
ABS-like Polyurethanes and small production runs using silicone molds.
Mould life :
100-200 shots,based on your product's size and structure
Color :
Black , Any colors and As your required
Material :
PP , PA , ABS , PC (Polycarbonate) ,can be customized
Tolerance :
+/- 0.15mm and as your requested
Description

Vacuum Casting Rapid Prototyping Of Small Production Runs For ABS Polyurethanes

Vacuum Casting ​:

Vacuum casting is a swift, budget-friendly method for replicating top-notch plastic parts, akin to injection-molded items. It employs dual-component polyurethanes and silicone molds crafted from a 3D-printed prototype. This approach is ideal for testing fit and function, marketing needs, or producing limited runs of final-use components.

Industries involved:

Robotics,UAVS(unmanned aerial vehicle),Medical equipments,Plastic enclosure,Eletrical products,Phone case,auto parts,Household appliances,Sporting equipments,Military,etc.

Benefits Of Vacuum Casting

Vacuum casting offers efficient manufacturing of intricate shapes with high precision, cost-effectiveness, and versatility:

  • Easily create complex shapes with precision.
  • Simultaneously produce multiple components for enhanced efficiency.
  • Rapidly prototype using quality urethane for small batches.
  • Diverse material properties with different polyurethanes.
  • Economical manufacturing due to low polyurethane costs.
  • Efficient silicone mold production compared to metal molds.

Urethane Casting​ Tolerance Guidelines:

Maximum build dimensions The size of the mold is limited by the dimensions of the vacuum chamber (1,900 x 900 x 750 mm) and by the volume of the product (maximum volume: 10 liters).
Standard accuracy ±0.3% (with a lower limit on ±0.3 mm on dimensions smaller than 100 mm).
Minimum wall thickness At least 0.75 mm to ensure the mold is filled properly; for best results, wall thickness of at least 1.5 mm is recommended.
Surface structure High-quality surface finish comparable to injection molding.

Size limitations for Urethane Casting:

Requirement

Specifications

Maximum part dimensions

1700 x 700 x 850 mm

Minimum wall thickness

0.65 mm (recommended wall thickness 1.5 mm)

Duplication quantities

10-20 copies (depend complexity of the mold and casting materials)

Vacuum Casting Process

Creating polyurethane vacuum cast parts involves three main steps: master pattern creation,

mold fabrication, and part casting.

Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes

1. Master Pattern Creation:

Crafting patterns from your CAD designs is the initial step. These 3D solids are made through CNC machining or 3D plastic printing like SLA/SLS. You can provide patterns or let us create them. Patterns should endure up to 50°C heat.

2. Mold Fabrication:

Liquid silicone forms the casting molds. It's poured around the master pattern within a casting box, cured in an oven for 15 hours. Afterward, the mold is opened, and the master pattern is removed, yielding a negative cavity mirroring the original. Our silicone molds typically yield around 25 copies of the master pattern.

Our Vacuum Casting Services

Experience high-quality production parts with Vacuum Casting, also known as Urethane or Polyurethane casting.

At JYH, we offer a vast selection of plastic materials and can cast parts ranging from small headphones to large 2-meter car bumpers. Skip the lengthy lead times and tooling costs – choose Vacuum Casting for efficient solutions.

Our Capabilities

Description

Maximum build size

1.9 x 1.6 x 1.5 m

Typical mould life

15 – 25 parts

Materials

Wide range of thermoplastics, rubbers, transparent resins, etc.

Lead time

From as fast as 5 days

Why Choose JYH- precision for Vacuum Casting Rapid Prototyping ​ Services?

In the realm of vacuum casting, a multitude of manufacturers are available for selection. Opting for the correct one holds

paramount importance to achieve your anticipated outcomes.

  • Outstanding Quality and Rapid Performance

At JYH Precision, we believe that quality and speed should go hand in hand. Our approach combines extensive industry expertise with cutting-edge tools and technologies, enabling us to provide top-notch vacuum casting services within tight timelines (usually 5 to 7 days).
  • Enhancing Your Product with Finishing Services

Vacuum casting is just a part of our capabilities. we provide an array of supplementary finishing services that contribute to bringing your product to its full potential. These services encompass machining, media blasting, printing, painting, and beyond.
  • Smart Quotes Tailored to Your Every Project

We recognize that your requirements are distinct, and unnecessary expenses are undesirable. Hence, we refrain from imposing minimum order volumes or dollar values for our vacuum casting services. we ensure swift and precise quotes within 1 hours or less for almost all projects.
  • Supporting Design for Manufacturing and Remote Flexibility

Vacuum casting is frequently utilized for prototyping, we understand that many of the products . To facilitate their refinement, we extend comprehensive design for manufacturing assistance to our clients.

Vacuum Casting Materials

Acrylic-Like

Acrylic-Like is a rigid and uncomplicated polyurethane plastic designed to mimic acrylic (PMMA). It's used to craft components that need some level of translucency, such as light panels, safety screens, and automotive taillights.

ABS-Like

ABS-Like is a versatile polyurethane plastic that imitates ABS thermoplastic. Widely used, it's a reliable option suitable for various parts.

Opaque Elastomer

Opaque Elastomer is a polyurethane plastic designed to replicate diverse rubber-like substances such as TPE, TPU, and silicone rubber.

FAQ:

  • Why would you choose vacuum casting over 3D Printing?

Choosing vacuum casting over 3D printing hinges primarily on material quality and performance.

Vacuum casting offers superior materials that closely replicate those found in commercial products.

If material performance and product aesthetics are paramount, opt for vacuum casting.

  • What industries are using vacuum casting?

As vacuum casting can be used for low volume production as well as mass production, it is applied by various industries such as consumer products, food and beverage, electronics, and etc.

  • Can I make production-quality parts using vacuum casting?

Vacuum casting is best for making visually impressive prototypes, but it can also be used for non-mechanical end-use parts.

Shipping way:

Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes

QC checking before ship the product:

Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes

Payment term:

Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes

After service:

Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes

Package method:

Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes

Vacuum Casting Rapid Prototyping Of Small Production Runs For ABS Polyurethanes,JYH is your best injection mold supplier!

Injection Moulding is highly repeatab.

Product tags

vacuum permanent mold casting

,

polyurethane moulding machine

,

vacuum casting prototyping
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Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes

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Product Detail
Brand Name :
ABS-like Polyurethanes
Model Number :
Customized
Certification :
ISO9001 Certificate of quality system/16949
Place of Origin :
China
MOQ :
10 piece
Price :
USD 5-100 pieces,negotiable
Contact Supplier
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Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes
Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes
Brushed Anodizing Vacuum Casting Prototyping For ABS Polyurethanes

Shenzhen Jinyihe Technology Co., Ltd.

Verified Supplier
2 Years
shenzhen
Since 2010
Business Type :
Manufacturer, Importer, Exporter
Main Products :
CNC Precision Machining, Stainless Steel CNC Machining Services, Magnesium Precision Machining
Total Annual :
1000k-2000K
Employee Number :
60~100
Certification Level :
Verified Supplier
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