This starter armature tester WIND-ATS-02 had worked for many local big famous starter manufacturers including Huachuan,Shendian,

One of them purchased 5pcs at the first time and then 7pcs, we can say 80% of the local starter manufacturers are using our testing device,

Our engineering team bulid this tester according to customers requirement and had much experience,

upgrade the tester gradually in past years, combine and considering starter manufacturers' feedback and new requirements,

In short word, the test items are based on starter armature manufaturers' requirements, you can depend on it for judging your armature quality,

The Armature tester WIND-ATS-02 can test armature below 36slots, so it is OK with slots from 12 up to 33 slots.

Yes, all the result is showed on screen slot by slot,

we took a video focus on the screen with a 23slots armature, please refer to attached video,

You can see on the screen 6 test items being tested one by one with 23 data come out gradually,

1. Bar to bar resistance (Inter-chip resistance of two commutator bars)

2. Welding resistance (To check the welding quality, the smaller the better)

3. 180° Cross resistance (Bar to bar resistance of commutator which is 180° angle with opposite side)

4. Surge (Between the turns of the coils, comparing waveforms)

5. Isolation resistance (Resistance of the coils and stack core)

6. Hi-pot (High voltage between the coils and armature stack core)

Application:

Starter armature upto 36 slots

covering 13, 17, 19 (few), 21,23,25,27, 28,29,33 slots (common)



Advantages:

1. Automatic positioning, the operator no need to check initial positioning manually,

Make the testing convenient and easier.

2. 100% Satisfied feedback from starter armature manufacturers.



Technical Data:

1. Bar to Bar resistance,0.01mΩ~10mΩ (Out of range display OVER)

Four-terminal measurement to ensure accuracy

2. Welding resistance,0.001mΩ-10mΩ (Out of range display OVER)

Six-terminal measurement to ensure accuracy

3. Cross resistance 0.01mΩ-10mΩ

Four-terminal measurement to ensure accuracy

4. Surge 100-1000V (100V/time)

Pulse crest:0.5u sec, Frequency 1~40MHz

Standard waveform is Write, OK waveform is Green, NG waveform is Red

5. Isolation resistance DC 500V

Testing time:1~10s (0.1s/time)

Range:1~500MΩ

Accuracy: ≤±5%

6. Hipot AC 100-1000V

Testing time:1~10s (0.1s/time)

Armature commutator bars ≤ 36 bars

Testing panel cycle time: 8~9s (according to 33 bars)

13, 17, 19 (few), 21,23,25,27, 28,29,33 slots (common)



Main Configuration:

15’’ Touch screen Sampling Chip: BB Relay:NAIS High voltage relay:Meder

Pneumatic parts:Airtec

Power: AC 220V,50Hz

Air pressure:0.4~0.6MPa

Temperature:0~45℃

Dimension: 950mm*1250mm*580mm

HS Code:9030390000



Question and Answer:

The videos were checked by engineering team,

From the video we can't see the location of the short circuit,

Is it the short circuit between armature lamination stack and commutator?

or where short circuit,

If short circuit between armature lamination stack and commutator(or hairpin),

In normal condition, the Hi-voltage test can detect and accuses the short circuit,

Looking forward to your further news to evaluate!

Did you verify the machine Hi-voltage function with short circuit armature?

If the Hi-voltage don't work, the connection might be loose,

Would you please measure if the red wire from the bearing place to board is well connected?

The red wire is realted to Hi-voltage function, please check.