Alternator Generator Rotor Testing Panel alternator assembly WIND-ATS-110
I.Test items
Test Items | Test Description | Test result |
DC resistance (Four terminal method) | 0.001W - 1000W
| ≤±0.5% Full scale |
Surge test (Use space difference to judge, Standard waveform Write OK waveform Green NG waveform Red | Pulse high pressure:100-2000V(100V/Stage) Pulse crest: 0.5msec Sampling frequency:1-20 MHZ Test loop: 4 loop (expandable) | ±2.5% |
Isolation resistance | DC 500V / 1000V Test time: 1-10 seconds (0.1s/stage can be set) Judgment range: 1-1000 M
| 1-1000MΩ ≤±2.5% Full scale |
Hipot | AC 60-2000V (60V/Stage) Test time: 1-10 seconds (0.1s/stage can be set)
| 0.1-20mA ≤±.2.5% Full scale |
Test cycle:about 4s/pc
II.Main Configuration
Control system: Embedded Control System
Relay: Panasonic, Omon or Tyco
High voltage relay:TOWARD
Pneumatic parts:Airtac
Power: AC 220V,50Hz
Air pressure:0.4~0.6MPa
Temperature:0~45℃
Package size 750*900*1750mm,
Gross weight 180KGS,
III.Auxiliary functions (optional)
3. Defective product stack
Used to store non-conforming products that have been tested. The operator must place the tested nonconforming product in the designated position and the device can start the next test. Avoid misplaced products.
4. Automated assembly line
It is used for IO control and communication control of automatic assembly line to facilitate independent integration to complete the need of overall automated production.
5. Database function
After networking, test data can be automatically uploaded to the server and saved in EXCEL format, integrated two-dimensional code scanning
History
In the year 2019, The fixture of rotor testing machine was modifed and updated to
be strong enough to hold the heavy rotors from alternator rotor manufacturer's company considering long time use and to prevent wearing,
Please click below photo to view video
https://youtu.be/c8zkDEUnYoM Explanation of screens
https://youtu.be/-wtCZ0DydKA Calibration