Base Tube Material: ASTM A213 T5 Alloy Steel
ASTM A213 T5 is a high-alloy steel (chromium-molybdenum) that provides excellent mechanical properties at high temperatures. It is particularly suitable for heat exchangers where durability, strength, and resistance to thermal stresses are crucial. T5 alloy steel is designed to withstand the high temperatures and pressures encountered in industrial air-cooled heat exchangers.
Fin Material: A1060 Aluminum Strip
A1060 Aluminum is known for its high thermal conductivity, lightweight, and excellent corrosion resistance. As a fin material, it ensures high efficiency in heat transfer by providing a large surface area while maintaining resistance to oxidation and environmental damage. Aluminum's low density reduces the overall weight of the heat exchanger, making it an ideal material for energy-efficient systems.
Fin Type: Embedded Fin
The embedded fin design involves mechanically bonding the aluminum fins onto the base tube. This process ensures that the fins remain securely attached under thermal cycling and mechanical stresses. Embedded fins are ideal for high-efficiency heat exchangers, as they provide strong mechanical bonds and reduce the chances of fin detachment, ensuring consistent heat transfer.
Application: This fin tube is specifically designed for use in air-cooled heat exchangers, where it plays a crucial role in enhancing the heat transfer from the hot fluid (gas or liquid) to the cooler ambient air. Its efficiency makes it suitable for applications in power plants, petrochemical industries, and refrigeration systems.
Element | ASTM A213 T5 Alloy Steel (Base Tube) | A1060 Aluminum Strip (Fin Material) |
---|---|---|
Carbon (C) | 0.05% - 0.15% | ≤ 0.03% |
Manganese (Mn) | 0.30% - 0.60% | ≤ 0.03% |
Phosphorus (P) | ≤ 0.025% | - |
Sulfur (S) | ≤ 0.025% | - |
Chromium (Cr) | 1.00% - 2.00% | - |
Molybdenum (Mo) | 0.44% - 0.65% | - |
Aluminum (Al) | - | ≥ 99.0% |
Property | ASTM A213 T5 Alloy Steel (Base Tube) | A1060 Aluminum Strip (Fin Material) |
---|---|---|
Tensile Strength | 415 - 550 MPa | 110 - 140 MPa |
Yield Strength | 205 MPa (min) | 70 - 100 MPa |
Elongation | ≥ 30% | ≥ 25% |
Hardness | Brinell hardness: 160 - 190 HB | Brinell hardness: 30 - 50 HB |
Superior Heat Transfer Efficiency: The embedded fin design increases the surface area for heat exchange, providing superior thermal performance. This makes the fin tube highly efficient in transferring heat from the fluid inside the tube to the surrounding air.
High Durability: ASTM A213 T5 Alloy Steel ensures that the base tube remains strong and resistant to thermal stresses, pressure fluctuations, and mechanical loads, making it suitable for demanding environments in air-cooled heat exchangers.
Corrosion Resistance: A1060 Aluminum is known for its resistance to corrosion and oxidation, especially in environments with high humidity or exposure to chemicals, ensuring long-term performance in air-cooled heat exchangers.
Lightweight: Aluminum's low density helps reduce the overall weight of the heat exchanger, making it easier to handle, install, and maintain.
Cost-Effective: The combination of A1060 aluminum and ASTM A213 T5 alloy steel offers a high-performance solution while keeping material costs relatively low compared to higher alloy options, making it cost-effective for large-scale applications.