ASME SA179 Fully Killed Carbon Steel Embedded Fin Tube for Air Coolers
ASME SA179 Fully Killed Carbon Steel Embedded Fin Tube for Air Coolers is commonly used in air cooling systems and heat exchangers due to its excellent heat transfer characteristics, strength, and cost-effectiveness. The "fully killed" term refers to the carbon steel being treated during production to eliminate impurities, providing better mechanical properties and ensuring uniform quality.
Here’s a breakdown of the ASME SA179 Fully Killed Carbon Steel Embedded Fin Tube and its characteristics:
Key Features of ASME SA179 Fully Killed Carbon Steel Embedded Fin Tube
Property | Description |
Material | Fully killed carbon steel (SA179) with embedded fin. |
Manufacturing Process | Seamless steel tubes with embedded fins for improved heat transfer. |
Fin Type | Embedded fins, typically helically wound, provide a large surface area for better heat dissipation. |
Heat Transfer Efficiency | High efficiency due to the embedded fin design, increasing surface area for improved heat exchange. |
Corrosion Resistance | Moderate corrosion resistance compared to stainless steel but generally suitable for non-corrosive to mildly corrosive environments. |
Temperature Resistance | Suitable for low to medium-temperature applications (typically up to 450°C or 850°F). |
Strength | Offers good tensile strength and durability in air cooler applications. |
Surface Area | Increased surface area due to the embedded fin, leading to enhanced cooling or heat exchange performance. |
Weldability | Moderate weldability, with precautions necessary to avoid cracking in high-stress or high-temperature areas. |
Cost | More cost-effective than higher-grade alloys like stainless steel, making it suitable for budget-conscious projects. |
Applications | Air coolers, heat exchangers, HVAC systems, air conditioning units, and industrial cooling systems. |
Chemical Composition of ASME SA179 Fully Killed Carbon Steel
Element | Carbon (C) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) | Silicon (Si) | Iron (Fe) |
Percentage (%) | 0.06 - 0.12 | 0.27 - 0.63 | 0.035 max | 0.035 max | 0.10 - 0.35 | Balance |
Mechanical Properties of ASME SA179 Fully Killed Carbon Steel
Property | Tensile Strength | Yield Strength | Elongation | Hardness (Rockwell B) | Modulus of Elasticity | Poisson's Ratio | Thermal Conductivity | Specific Heat | Value | 415 MPa (60,200 psi) | 205 MPa (29,725 psi) | 35% min | 80 max | 190 GPa (27,500 ksi) | 0.30 | 50 W/m·K (29 BTU/hr·ft²·°F) | 470 J/kg·K (0.11 BTU/lb·°F) | |
Applications of ASME SA179 Embedded Fin Tubes
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Air Coolers:
- Commonly used in air cooler systems where air is the medium for cooling, especially in industrial cooling applications or HVAC systems.
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Heat Exchangers:
- Used in both air-to-air and air-to-liquid heat exchangers due to their high surface area and efficient heat transfer capabilities.
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Chillers and HVAC Systems:
- In air conditioning or refrigeration systems, where efficient heat exchange is necessary for maintaining low temperatures.
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Oil and Gas Industry:
- For heat exchange in systems with non-corrosive fluids or gases, such as in oil refineries and gas processing plants.
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Industrial Process Cooling:
- Suitable for cooling equipment in industries such as chemical processing, power plants, or manufacturing plants, where air cooling is required.
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Marine Applications:
- In situations where compact, efficient cooling is needed, such as in naval vessels or offshore platforms, where space and weight are limited.
Advantages of ASME SA179 Fully Killed Carbon Steel Embedded Fin Tubes
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Cost-Effective:
- Compared to stainless steel or other high-alloy materials, carbon steel tubes with embedded fins offer a more affordable solution for air cooler and heat exchanger applications.
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Efficient Heat Transfer:
- The embedded fin design increases the surface area for heat transfer, enhancing the efficiency of the system.
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Durability:
- Fully killed carbon steel ensures improved mechanical properties, giving the tubes enhanced strength and resistance to stress under typical working conditions.
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Widely Available:
- ASME SA179 carbon steel tubes are widely available and used in a variety of industries, making them easy to source and replace if needed.
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Versatility:
- These tubes are versatile for use in different temperatures and pressures, making them suitable for a wide range of air cooler and heat exchanger systems.
Considerations for Use
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Corrosion Resistance:
- Carbon steel is not as corrosion-resistant as stainless steel. It may require additional protective coatings or regular maintenance to prevent rust and corrosion, particularly in humid or mildly corrosive environments.
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Temperature Limitations:
- While these tubes can handle moderate temperatures, they may not be suitable for extremely high-temperature applications (above 450°C or 850°F). For high-temperature systems, a higher-grade material like stainless steel would be more appropriate.
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Welding:
- The welding of carbon steel tubes should be carefully performed to prevent heat-affected zones and ensure the integrity of the tube in high-stress areas.
