Cladding wall panel machine
General specification:
Steel sheet thickness: 0.3-0.6mm
Steel sheet width: 600mm
Core material: Pouring PU foam
Working speed: 2-6m/ min
Power: 42kw
Production Dimension: 38m*2.3m*2.8m
Product thickness: 15-20mm
Annual output: 400,000 m2
Parts listing:
No. |
Component |
Quantity |
1 |
De-coiler |
2set |
2 |
Embossing rolling machine |
1set |
3 |
Roof forming machine |
1set |
4 |
PU injecting machine |
1set |
5 |
Double belt laminating machine |
1set |
7 |
Auto cutting machine |
1set |
8 |
Run out table |
2set |
- THE MAIN PARTS OF THE PRODUCTION LINE:
1. DE-COILER: 1pcs.
- Type of de-coiler: Steel frame
- Offside caliberation: Photo senor detector and step motor driving
- Width of coil: 1200mm
- Weight of coil: ≤ 5 mt
2. Steel embossing machine: 1pcs.
- Roller specifications: DIA450mm, width: 1200mm.
- Hardness of roller surface: HRC58~63.
- Pattern processed: laser engraving machine
- Pressure mode: mechanical
- Working speed : 0~20m/min, speed changed by inverter .
- Power: 11kw
- Steel sheet forming machine: 1pcs.
- Stands of forming: 16 stands
- Roller diameter: ¢72mm,¢80mm
- Material of roller: 45 steel heat treatment
- Thickness of chromic plating of roller surface:0.05~0.06mm
- Speed of forming: 0~6.0m/min synchronies with panel machine
- Type of synchronies: electrical synchronies
- Driven power: 3.0 kw
- Size of forming machine: 81000×1400×1200mm
- PU Low-pressure (two-component) Injecting Machine: 1pcs.
- Discharge Volume: 20-80g/sec, two-component mixing chamber;
- Material: SUS304 Jacket Type
- Material Hose: ISO Diameter: Φ1/2” Diameter for POL: Φ1/2”
- Metering Pump: 2 sets gear type with high precision
- Temperature Control System: digital input display, controlled by PID
- Reserve some I/O interface on PLC: match to control the whole production line
- MC automatic cleaning: 1set
- Automatic material Feeding System: 2 sets
- Double belt press machine-18m: 1pcs.
- Plastic woven fiber belt, 600 mm(width) x 3mm, smooth surface with high strength;
- The rack is H Beam steel, with a total length of 18000mm; The width is about 600mm,
- the height of the down belt is around 1.2m.
Belt driving device:
- The chain plate driving is 1 planetary gearbox and chain, and the speed is controlled by one common inverter to make running speed from 0-8 m / min.
Up belt lifting structure:
- Up belt lifting is done by eight hydraulic cylinder, and lifting height is 10-50 mm.
- Cutting tool: Circular saw cutting
- Required Power 1.5 Kw x 2
- Thickness of Panel 20mm – 50mm
- Length of Panel 1200mm – 30000mm
- Movement of Cutter: 1800mm (cylinder distance)
- Type of operating: Touch screen
- Overall weight of cutter 1.5 mt
- Foam dust collection: 1pcs.
- Suction fan and cloth bag
- Power 2.2Kw